Intercooler (W/O Glow Plug Controller) Removal

Remove the 3 bolts, 2 cap nuts and No. 1 engine cover.

Text in Illustration

Cap Nut

w/ EGR Cooler:

1. Disconnect the manifold absolute pressure sensor connector.
   

2. Disconnect the vacuum hose and detach the 2 clamps.
   

3. Remove the 2 bolts and manifold absolute pressure sensor.
   

w/o EGR Cooler:

1. Remove the bolt and disconnect the gas filter.
   





2. Disconnect the manifold absolute pressure sensor connector and vacuum hose.
   

3. Remove the bolt and manifold absolute pressure sensor.
   

Disconnect the intake air temperature sensor connector.

Using a 22 mm deep socket wrench, remove the intake air temperature sensor.

HINT:

Replace the intake air temperature sensor if it is deformed, cracked or malfunctioning. It is not necessary to replace the intake air temperature sensor each time the intercooler is replaced.

Loosen the 2 hose clamps of the No. 1 air hose.

Loosen the 2 hose clamps of the No. 2 air hose.

Remove the 4 bolts and intercooler.

Remove the 4 bolts, intake air connector and gasket.