Intercooler (W/O Glow Plug Controller) Installation

Install a new gasket and the intake air connector with the 4 bolts.

Torque:

10 N*m{102 kgf*cm, 7 ft.*lbf}

w/ EGR Cooler:
Install the intercooler with the 4 bolts.

Torque:

12 N*m{122 kgf*cm, 9 ft.*lbf}

w/o EGR Cooler:
Install the intercooler with the 4 bolts.

Torque:

for bolt A:

32 N*m{326 kgf*cm, 24 ft.*lbf}

for bolt B:

12 N*m{122 kgf*cm, 9 ft.*lbf}

Install a new No. 2 air hose and then tighten the 2 hose clamps.

Torque:

6.5 N*m{66 kgf*cm, 58 in.*lbf}

Tighten the 2 hose clamps of the No. 1 air hose.

Torque:

6.5 N*m{66 kgf*cm, 58 in.*lbf}

Using a 22 mm deep socket wrench, install a new gasket and the intake air temperature sensor.

Torque:

29 N*m{300 kgf*cm, 22 ft.*lbf}

Connect the intake air temperature sensor connector.

w/o EGR Cooler:

1. Install the manifold absolute pressure sensor with the bolt.
   

   Torque:

   6.0 N*m{61 kgf*cm, 53 in.*lbf}

2. Connect the vacuum hose and manifold absolute pressure sensor connector.
   

3. Install the gas filter with the bolt.
   

   Torque:

   6.0 N*m{61 kgf*cm, 53 in.*lbf}

w/ EGR Cooler:

1. Install the manifold absolute pressure sensor with the 2 bolts.
   

   Torque:

   6.0 N*m{61 kgf*cm, 53 in.*lbf}

2. Connect the vacuum hose and attach the 2 clamps.
   

3. Connect the manifold absolute pressure sensor connector.
   

Install the engine cover with the 3 bolts and 2 cap nuts.

Torque:

7.0 N*m{71 kgf*cm, 62 in.*lbf}