Intake Manifold (W/ Egr Cooler) Inspection

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Kd-Ftv Intake Exhaust. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSPECT INTAKE MANIFOLD

  2. INSPECT VACUUM SWITCHING VALVE (for Swirl Control Valve)

Intake Manifold (W/ Egr Cooler) -- Inspection



1. INSPECT INTAKE MANIFOLD

NOTICE:
Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Do not adjust the adjusting screw or 2 actuator installation bolts.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Kd-Ftv Intake Exhaust.Intake System (W/ Dpf).Intake Manifold (W/ Egr Cooler)  Inspection
  1. Disconnect the vacuum hose from the actuator.

    Text in Illustration
    *a
    Disconnect
  1. Check the operation of the swirl control valve.

    1. Check that the valve is fully opened under normal conditions.

    2. Connect a vacuum pump to the control valve. Check that the valve is fully closed when a negative pressure of 35 kPa (263 mmHg, 10 in.Hg) is applied.

    3. Leave it for 1 minute and check that the vacuum pump needle does not move.
      If the result is not as specified, replace the intake manifold.



2. INSPECT VACUUM SWITCHING VALVE (for Swirl Control Valve)
  1. Measure the resistance according to the value(s) in the table below.

    Standard Resistance:
    Tester Connection
    Condition
    Specified Condition
    1 - 2
    20°C (68°F)
    33 to 39 Ω
    1 - Body ground
    2 - Body ground
    20°C (68°F)
    10 kΩ or higher
    If the result is not as specified, replace the intake manifold.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Kd-Ftv Intake Exhaust.Intake System (W/ Dpf).Intake Manifold (W/ Egr Cooler)  Inspection
  1. Check the operation according to the value(s) in the table below.

    Text in Illustration
    *1
    Port E
    *2
    Filter
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    Airflow

    1. Check that air flows from port E to the filter.
      If the result is not as specified, replace the intake manifold.



    2. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Kd-Ftv Intake Exhaust.Intake System (W/ Dpf).Intake Manifold (W/ Egr Cooler)  Inspection
    3. Apply battery voltage across the terminals.

      Text in Illustration
      *1
      Port E
      *2
      Port F
      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
      Airflow
    4. Check that air flows from port E to port F.
      If the result is not as specified, replace the intake manifold.