Vane Pump (For 1Gr-Fe) Removal

Steering. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Power Assist Systems. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  2. REMOVE FAN AND GENERATOR V BELT

  3. DRAIN POWER STEERING FLUID

  4. DISCONNECT OIL RESERVOIR TO PUMP HOSE

  5. DISCONNECT PRESSURE FEED TUBE ASSEMBLY

  6. REMOVE VANE PUMP ASSEMBLY

Vane Pump (For 1Gr-Fe) -- Removal


NOTICE:
  1. When using a vise, do not overtighten it.
  2. When installing, coat the parts indicated by the arrows with power steering fluid (HILUX_TGN26 RM0000013NN00CX.html).


1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
CAUTION:
Wait at least 90 seconds after disconnecting the cable from the negative (-) battery terminal to prevent airbag and seat belt pretensioner activation.


2. REMOVE FAN AND GENERATOR V BELT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For 1Gr-Fe)  Removal
  1. While turning the belt tensioner counterclockwise, align the service hole for the belt tensioner and the belt tensioner fixing position, and then insert a bar with a diameter of 6.0 mm (0.236 in.) into the service hole to fix the belt tensioner in place.

    HINT:
    The pulley bolt for the belt tensioner has a left-hand thread.
  1. Remove the fan and generator V belt.



3. DRAIN POWER STEERING FLUID


4. DISCONNECT OIL RESERVOIR TO PUMP HOSE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For 1Gr-Fe)  Removal
  1. Disengage the clip and disconnect the hose.



5. DISCONNECT PRESSURE FEED TUBE ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the union bolt, then disconnect the pressure feed tube.

  1. Remove the gasket from the pressure feed tube.



6. REMOVE VANE PUMP ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For 1Gr-Fe)  Removal
  1. Disconnect the oil pressure switch connector.

  1. Remove the bolt and wire harness clamp bracket.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Power Assist Systems.Power Steering System.Vane Pump (For 1Gr-Fe)  Removal
  1. Remove the 2 bolts and vane pump.