Rear Brake (For 4Wd And Pre-Runner) Disassembly

Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Brake (Rear). Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE REAR BRAKE AUTOMATIC ADJUST LEVER LH

  2. REMOVE BRAKE SHOES

  3. REMOVE REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY

  4. REMOVE REAR WHEEL BRAKE CYLINDER ASSEMBLY LH

  5. REMOVE REAR WHEEL BRAKE CYLINDER CUP

  6. REMOVE REAR BRAKE DRUM BLEEDER PLUG CAP

  7. REMOVE REAR BRAKE DRUM BLEEDER PLUG

Rear Brake (For 4Wd And Pre-Runner) -- Disassembly


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The following procedure is for the LH side.


1. REMOVE REAR BRAKE AUTOMATIC ADJUST LEVER LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using needle-nose pliers, remove the automatic level tension spring and rear brake automatic adjust lever.



2. REMOVE BRAKE SHOES


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using pliers, remove the 2 shoe hold down springs, 2 pins, front brake shoe and rear brake shoe.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Push the front or rear side of the rear wheel brake cylinder with the brake shoe. Then remove the side of the brake shoe opposite to the side of the cylinder being pushed. Finally, remove the remaining side of the brake shoe.

    NOTICE:
    Be careful not to damage the cylinder dust boot.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Move one of the shoes downward and remove the shoe tension spring.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the front and rear brake shoes.

  1. Remove the parking brake shoe strut set and parking brake shoe return spring from the shoes.

  1. Remove the support clip from the strut set and return spring.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using needle-nose pliers, disconnect the parking brake cable from the parking brake shoe lever.



3. REMOVE REAR BRAKE PARKING BRAKE SHOE LEVER SUB-ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the C-washer and rear brake parking brake shoe lever.



4. REMOVE REAR WHEEL BRAKE CYLINDER ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a union nut wrench, disconnect the brake line.

  1. Remove the 2 bolts and cylinder.



5. REMOVE REAR WHEEL BRAKE CYLINDER CUP
  1. Remove the 2 cylinder dust boots from the rear wheel brake cylinder.

  1. Remove the 2 pistons and compression spring.

  1. Remove the 2 wheel brake cylinder cups from each piston.



6. REMOVE REAR BRAKE DRUM BLEEDER PLUG CAP


7. REMOVE REAR BRAKE DRUM BLEEDER PLUG
  1. Remove the rear brake drum bleeder plug from the rear wheel brake cylinder.