Front Brake (For 4Wd And Pre-Runner) Removal

Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Brake (Front). Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE FRONT WHEEL

  2. DRAIN BRAKE FLUID

  3. REMOVE FRONT DISC BRAKE ANTI-RATTLE SPRING

  4. REMOVE FRONT DISC BRAKE PAD

  5. REMOVE FRONT ANTI-SQUEAL SHIM KIT

  6. DISCONNECT FRONT NO. 1 WHEEL CYLINDER TUBE LH

  7. REMOVE DISC BRAKE CYLINDER ASSEMBLY LH

  8. REMOVE FRONT DISC

Front Brake (For 4Wd And Pre-Runner) -- Removal


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. REMOVE FRONT WHEEL


2. DRAIN BRAKE FLUID
NOTICE:
Wash off brake fluid immediately if it comes in contact with any painted surface.


3. REMOVE FRONT DISC BRAKE ANTI-RATTLE SPRING


  1. for 15 inch Front Disc Brake:



      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake (Front).Front Brake (For 2Wd).Front Brake (For 4Wd And Pre-Runner)  Removal
    1. Remove the pin hold clip.

      Text in Illustration
      *1
      Disc Brake Pad Guide Pin
      *2
      Pin Hold Clip
      *3
      Front Disc Brake Anti-rattle Spring
    2. Hold down the anti-rattle spring and remove the 2 disc brake pad guide pins.

    3. Remove the anti-rattle spring.

      CAUTION:
      Do not remove the 2 disc brake pad guide pins without holding down the anti-rattle spring. The anti-rattle spring will eject with a force capable of causing injury.


  1. for 16 inch Front Disc Brake:



      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake (Front).Front Brake (For 2Wd).Front Brake (For 4Wd And Pre-Runner)  Removal
    1. Remove the 2 pin hold clips and 2 disc brake pad guide pins.

      Text in Illustration
      *1
      Disc Brake Pad Guide Pin
      *2
      Pin Hold Clip
      *3
      Front Disc Brake Anti-rattle Spring
    2. Remove the anti-rattle spring.

      NOTICE:
      The anti-rattle spring can be reused if it has sufficient rebound; no deformation, cracks or wear; and has all rust, dirt and foreign matter cleaned off.


4. REMOVE FRONT DISC BRAKE PAD
  1. Remove the 2 front disc brake pads from the disc brake cylinder.



5. REMOVE FRONT ANTI-SQUEAL SHIM KIT
  1. Remove the 2 No. 1 anti-squeal shims and 2 No. 2 anti-squeal shims from each pad.



6. DISCONNECT FRONT NO. 1 WHEEL CYLINDER TUBE LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a union nut wrench, disconnect the tube from the cylinder.



7. REMOVE DISC BRAKE CYLINDER ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 2 bolts and disc brake cylinder.



8. REMOVE FRONT DISC


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake (Front).Front Brake (For 2Wd).Front Brake (For 4Wd And Pre-Runner)  Removal
  1. Put matchmarks on the disc and axle hub.

    Text in Illustration
    *1
    Matchmark
  1. Remove the disc.