Front Brake (For 2Wd) Removal

Brake. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Brake (Front). Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE FRONT WHEEL

  2. DRAIN BRAKE FLUID

  3. DISCONNECT FRONT FLEXIBLE HOSE

  4. REMOVE DISC BRAKE CYLINDER ASSEMBLY LH

  5. REMOVE NO. 1 CYLINDER SLIDE BUSH

  6. REMOVE NO. 2 CYLINDER SLIDE BUSH

  7. REMOVE FRONT DISC BRAKE BUSH DUST BOOT

  8. REMOVE NO. 1 COLLAR

  9. REMOVE NO. 2 COLLAR

  10. REMOVE FRONT DISC BRAKE PAD

  11. REMOVE FRONT ANTI-SQUEAL SHIM KIT

  12. REMOVE PAD WEAR INDICATOR PLATE

  13. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE

  14. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING LH

  15. REMOVE FRONT DISC

Front Brake (For 2Wd) -- Removal


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. REMOVE FRONT WHEEL


2. DRAIN BRAKE FLUID
NOTICE:
Wash off brake fluid immediately if it comes in contact with any painted surface.


3. DISCONNECT FRONT FLEXIBLE HOSE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the union bolt and gasket.

  1. Disconnect the flexible hose from the disc brake cylinder.



4. REMOVE DISC BRAKE CYLINDER ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 2 bolts and disc brake cylinder assembly.



5. REMOVE NO. 1 CYLINDER SLIDE BUSH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the No. 1 cylinder slide bush from the disc brake cylinder assembly.



6. REMOVE NO. 2 CYLINDER SLIDE BUSH
  1. Remove the No. 2 cylinder slide bush from the disc brake cylinder assembly.



7. REMOVE FRONT DISC BRAKE BUSH DUST BOOT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 4 boots from the disc brake cylinder assembly.



8. REMOVE NO. 1 COLLAR
  1. Remove the No. 1 collar from the disc brake cylinder assembly.



9. REMOVE NO. 2 COLLAR
  1. Remove the No. 2 collar from the disc brake cylinder assembly.



10. REMOVE FRONT DISC BRAKE PAD
  1. Remove the 2 front disc brake pads from the disc brake cylinder.



11. REMOVE FRONT ANTI-SQUEAL SHIM KIT
  1. Remove the No. 1 anti-squeal shim and No. 2 anti-squeal shim from each pad.



12. REMOVE PAD WEAR INDICATOR PLATE
  1. Remove the pad wear indicator plates from the disc brake pad.



13. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE
  1. Remove the 4 pad support plates from the brake cylinder mounting.



14. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING LH
  1. Remove the 2 bolts and cylinder mounting.



15. REMOVE FRONT DISC


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Brake (Front).Front Brake (For 2Wd).Front Brake (For 2Wd)  Removal
  1. Put matchmarks on the disc and axle hub.

    Text in Illustration
    *1
    Matchmark
  1. Remove the disc.