Front Axle Hub (For 2Wd) On-Vehicle Inspection

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Axle And Differential. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. REMOVE FRONT WHEEL

  2. DRAIN BRAKE FLUID

  3. DISCONNECT FRONT FLEXIBLE HOSE

  4. REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY LH

  5. REMOVE FRONT DISC

  6. INSPECT FRONT AXLE HUB BEARING LOOSENESS

  7. INSPECT FRONT AXLE HUB RUNOUT

  8. INSTALL FRONT DISC

  9. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY LH

  10. CONNECT FRONT FLEXIBLE HOSE

  11. BLEED BRAKE LINE

  12. INSTALL FRONT WHEEL

Front Axle Hub (For 2Wd) -- On-Vehicle Inspection


HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. REMOVE FRONT WHEEL


2. DRAIN BRAKE FLUID
NOTICE:
Wash off brake fluid immediately if it comes in contact with any painted surface.


3. DISCONNECT FRONT FLEXIBLE HOSE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Remove the union bolt and gasket.

  1. Disconnect the flexible hose from the brake cylinder.



4. REMOVE FRONT DISC BRAKE CYLINDER ASSEMBLY LH


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 2Wd) On-Vehicle Inspection

  1. Remove the 2 bolts and disc brake cylinder.



5. REMOVE FRONT DISC


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 2Wd) On-Vehicle Inspection

  1. Put matchmarks on the disc and axle hub.

    Text in Illustration
    *1
    		Matchmark

  1. Remove the disc.



6. INSPECT FRONT AXLE HUB BEARING LOOSENESS


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 2Wd) On-Vehicle Inspection

  1. Using a dial indicator, check for looseness near the center of the front axle hub.

    Maximum:
    0.05 mm (0.00197 in.)
    NOTICE:
    Make sure that the dial indicator is set perpendicular to the measurement surface.
    If the looseness is more than the maximum, replace the front axle hub sub-assembly.


7. INSPECT FRONT AXLE HUB RUNOUT


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 2Wd) On-Vehicle Inspection

  1. Using a dial indicator, check for runout on the surface of the front axle hub inside the front axle hub bolt.

    Maximum:
    0.05 mm (0.00197 in.)
    NOTICE:
    Make sure that the dial indicator is set perpendicular to the measurement surface.
    If the runout is more than the maximum, replace the front axle hub sub-assembly.


8. INSTALL FRONT DISC


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 2Wd) On-Vehicle Inspection

  1. Align the matchmarks and install the disc.

    Text in Illustration
    *1
    		Matchmark
    HINT:
    When replacing the disc with a new one, select the installation position where the disc has the smallest runout.


9. INSTALL FRONT DISC BRAKE CYLINDER ASSEMBLY LH


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Axle And Differential.Axle System.Front Axle Hub (For 2Wd) On-Vehicle Inspection

  1. Install the disc brake cylinder with the 2 bolts.

    Torque:
    117 N*m{1191 kgf*cm, 86 ft.*lbf}


10. CONNECT FRONT FLEXIBLE HOSE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. Install a new gasket and connect the flexible hose with a new union bolt.

    Torque:
    29 N*m{296 kgf*cm, 21 ft.*lbf}
    HINT:
    Insert the flexible hose lock securely into the lock hole in the cylinder.


11. BLEED BRAKE LINE
(HILUX_TGN26 RM0000010K301SX.html)


12. INSTALL FRONT WHEEL
Torque:
152 N*m{1550 kgf*cm, 112 ft.*lbf}