Front Seat Assembly (For Separate Seat Type) Reassembly

Vehicle Interior. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
Seat. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL SEAT TRACK COVER SPRING (for Walk in Seat Type)

  2. INSTALL NO. 1 FOLD SEAT LOCK CONTROL CABLE ASSEMBLY LH (for Walk in Seat Type)

  3. INSTALL FRONT SEAT CUSHION EDGE PROTECTOR LH

  4. INSTALL FRONT SEAT CUSHION EDGE PROTECTOR RH (for Walk in Seat Type)

  5. INSTALL LOWER RECLINING ADJUSTER ARM SUB-ASSEMBLY LH

  6. INSTALL LOWER RECLINING ADJUSTER ARM SUB-ASSEMBLY RH

  7. INSTALL VERTICAL ADJUSTING SHAFT SUB-ASSEMBLY (w/ Vertical Adjuster)

  8. INSTALL FRONT NO. 2 SEAT ADJUSTER PIN LH (w/ Vertical Adjuster)

  9. INSTALL SEAT SPRING (w/ Vertical Adjuster)

  10. INSTALL SEAT TRACK HANDLE SUB-ASSEMBLY LH

  11. INSTALL FRONT SEAT ADJUSTER ROD (w/ Vertical Adjuster)

  12. INSTALL FRONT SEAT CUSHION FRAME SUB-ASSEMBLY LH

  13. INSTALL FRONT SEAT CUSHION PROTECTOR

  14. INSTALL SEPARATE TYPE FRONT SEAT CUSHION COVER

  15. INSTALL NO. 1 SEATBACK CLOTH (for TASA Made)

  16. INSTALL SEPARATE TYPE FRONT SEATBACK PAD

  17. INSTALL SEPARATE TYPE FRONT SEATBACK COVER

  18. INSTALL NO. 1 FOLD SEAT LOCK CONTROL CABLE ASSEMBLY RH (for Walk in Seat Type)

  19. INSTALL FRONT SEATBACK HINGE PLATE (for Walk in Seat Type)

  20. INSTALL SEAT TRACK CONTROL CABLE BRACKET RH (for Walk in Seat Type)

  21. INSTALL SEAT TRACK CONTROL CABLE BRACKET LH (for Walk in Seat Type)

  22. INSTALL ADJUSTER TUBE RH (for Walk in Seat Type)

  23. INSTALL SEATBACK SPRING LH

  24. INSTALL FRONT SEAT CUSHION SHIELD LH

  25. INSTALL RECLINING ADJUSTER RELEASE HANDLE LH

  26. INSTALL VERTICAL SEAT ADJUSTER KNOB LH (w/ Vertical Adjuster)

  27. INSTALL FRONT SEAT INNER CUSHION SHIELD LH

  28. INSTALL FRONT SEAT CUSHION COVER LH

  29. INSTALL FRONT SEAT INNER BELT ASSEMBLY LH (for Driver Side)

  30. INSTALL FRONT SEAT INNER BELT ASSEMBLY RH (for Front Passenger Side)

Front Seat Assembly (For Separate Seat Type) -- Reassembly


CAUTION:
Wear protective gloves. Sharp areas on the parts may injure your hands.
HINT:
  1. Use the same procedure for the RH and LH sides.
  2. The procedure listed below is for the LH side.


1. INSTALL SEAT TRACK COVER SPRING (for Walk in Seat Type)
  1. Install the seat track cover spring.



  1. Operate the lock lever of the front seat outer track assembly so that the front seat outer track assembly is as shown in the illustration.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly


    Text in Illustration
    *1
    Lock Lever
    -
    -


2. INSTALL NO. 1 FOLD SEAT LOCK CONTROL CABLE ASSEMBLY LH (for Walk in Seat Type)
  1. Attach the hook to install the No. 1 fold seat lock control cable assembly LH.



3. INSTALL FRONT SEAT CUSHION EDGE PROTECTOR LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Install the front seat cushion edge protector LH as shown in the illustration.



4. INSTALL FRONT SEAT CUSHION EDGE PROTECTOR RH (for Walk in Seat Type)
HINT:
Use the same procedure described for the LH side.


5. INSTALL LOWER RECLINING ADJUSTER ARM SUB-ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. w/ Vertical Adjuster:

    1. Apply MP grease to the locations shown in the illustration.

      Text in Illustration
      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
      MP Grease
  1. Using a T40 "TORX" socket wrench, install the lower reclining adjuster arm sub-assembly LH with the 2 "TORX" bolts.

    Torque:
    25 N*m{255 kgf*cm, 18 ft.*lbf}
  1. w/o Vertical Adjuster:
    Install the lower reclining adjuster arm sub-assembly LH with the 3 bolts.

    Torque:
    20 N*m{199 kgf*cm, 14 ft.*lbf}


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. for Walk in Seat Type:
    Install the lower reclining adjuster arm sub-assembly LH with the 3 bolts.

    Torque:
    20 N*m{199 kgf*cm, 14 ft.*lbf}
    HINT:
    Set the No. 1 fold seat lock control cable assembly LH as shown in the illustration.


6. INSTALL LOWER RECLINING ADJUSTER ARM SUB-ASSEMBLY RH
  1. w/ Vertical Adjuster:

    HINT:
    Use the same procedure described for the LH side.
  1. w/o Vertical Adjuster:

    HINT:
    Use the same procedure described for the LH side.


7. INSTALL VERTICAL ADJUSTING SHAFT SUB-ASSEMBLY (w/ Vertical Adjuster)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Apply MP grease to the locations shown in the illustration.

    Text in Illustration
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    MP Grease


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Connect the vertical adjusting shaft sub-assembly to the 2 lower reclining adjuster arms to install it.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly
  1. Connect the 2 vertical travel links to the vertical adjusting shaft sub-assembly.

    Text in Illustration
    *1
    Vertical Travel Link
  1. Install 2 new E-rings.

  1. Temporarily install the vertical seat adjuster knob LH.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly
  1. Turn the vertical seat adjuster knob LH as much as possible in the direction indicated by arrow A in the illustration.

    Text in Illustration
    *1
    Vertical Adjusting Shaft Sub-assembly
    *2
    Lower Reclining Adjuster Arm Sub-assembly
    *3
    Hole
    *a
    Arrow A
    *b
    Arrow B
  1. Mesh the gear of the vertical adjusting shaft sub-assembly with the gear of the lower reclining adjuster arm sub-assembly.

  1. Align the holes of the vertical adjusting shaft sub-assembly and lower reclining adjuster arm sub-assembly by turning the vertical seat adjuster knob LH in the direction indicated by arrow B in the illustration.

  1. Remove the vertical seat adjuster knob LH.



8. INSTALL FRONT NO. 2 SEAT ADJUSTER PIN LH (w/ Vertical Adjuster)
  1. Using a 6 mm socket hexagon wrench, install the front No. 2 seat adjuster pin LH.

    Torque:
    8.0 N*m{82 kgf*cm, 71 in.*lbf}


9. INSTALL SEAT SPRING (w/ Vertical Adjuster)
  1. Temporarily install the vertical seat adjuster knob LH.

  1. Turn the vertical seat adjuster knob LH clockwise and move the lower reclining adjuster arm sub-assembly to the uppermost position.

  1. Remove the vertical seat adjuster knob LH.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Install the seat spring as shown in the illustration.

  1. Using pliers, push together the tabs that hold the seat spring.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Attach the seat spring to the lower reclining adjuster arm sub-assembly.



10. INSTALL SEAT TRACK HANDLE SUB-ASSEMBLY LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Apply MP grease to the locations shown in the illustration.

    Text in Illustration
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    MP Grease


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Attach the 2 springs to install the seat track handle sub-assembly LH as shown in the illustration.

    HINT:
    The seat track handle sub-assembly LH will get caught on the springs when installing it. Detach the springs to install the seat track handle sub-assembly LH.


11. INSTALL FRONT SEAT ADJUSTER ROD (w/ Vertical Adjuster)
  1. Install the front seat adjuster rod with the 2 bolts.

    Torque:
    20 N*m{199 kgf*cm, 14 ft.*lbf}


12. INSTALL FRONT SEAT CUSHION FRAME SUB-ASSEMBLY LH
  1. Install the front seat cushion frame sub-assembly LH to the lower reclining adjuster arm sub-assembly RH and the lower reclining adjuster arm sub-assembly LH with the 4 bolts.

    Torque:
    20 N*m{199 kgf*cm, 14 ft.*lbf}


13. INSTALL FRONT SEAT CUSHION PROTECTOR


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Install the 2 front seat cushion protectors.



14. INSTALL SEPARATE TYPE FRONT SEAT CUSHION COVER


  1. Using hog ring pliers, install the separate type front seat cushion cover to the separate type front seat cushion pad with new hog rings.

    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, avoid wrinkling the cover.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly


    Text in Illustration
    *A
    for Vinyl Seat, for Cloth Seat
    *B
    for Leather Seat
    *1
    Hog Ring Pliers
    -
    -
  1. Attach the hooks to install the separate type front seat cushion cover with pad to the front seat cushion frame sub-assembly LH.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Bend the 2 front seat cushion frame claws downward.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly
  1. Using hog ring pliers, attach the separate type front seat cushion cover to the front seat cushion frame sub-assembly LH with new hog rings.

    Text in Illustration
    *1
    Hog Ring Pliers
    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, avoid wrinkling the cover.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. for Front Passenger Side, w/ Seat Belt Warning System:
    Attach the wire harness clamp.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly
  1. Using hog ring pliers, attach the separate type front seat cushion cover to the front seat cushion frame sub-assembly LH with new hog rings.

    Text in Illustration
    *1
    Hog Ring Pliers


15. INSTALL NO. 1 SEATBACK CLOTH (for TASA Made)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Install the No. 1 seatback cloth.



16. INSTALL SEPARATE TYPE FRONT SEATBACK PAD


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Install the separate type front seatback pad to the separate type front seatback spring assembly.



17. INSTALL SEPARATE TYPE FRONT SEATBACK COVER


  1. for Vinyl Seat, for Cloth Seat:
    Using hog ring pliers, install the separate type front seatback cover to the separate type front seatback pad with new hog rings.

    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, avoid wrinkling the cover.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly


    Text in Illustration
    *A
    for Vinyl Seat
    *B
    for Cloth Seat
    *1
    Hog Ring Pliers
    -
    -
    *a
    Front view of front seatback
    *b
    Rear view of front seatback


  1. for Leather Seat:
    Using hog ring pliers, install the separate type front seatback cover to the separate type front seatback pad with new hog rings.

    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, avoid wrinkling the cover.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly


    Text in Illustration
    *A
    for TASA Made
    *B
    for TMT Made
    *1
    Hog Ring Pliers
    -
    -
    *a
    Front view of front seatback
    *b
    Rear view of front seatback
  1. Attach the 4 claws to install the 2 front seat headrest supports.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Pass the straps of the separate type front seatback cover through the holes of the separate type front seatback pad.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly
  1. Using hog ring pliers, attach the 2 straps of the separate type front seatback cover to the separate type front seatback spring assembly with new hog rings.

    Text in Illustration
    *1
    Hog Ring Pliers
  1. Using hog ring pliers, attach the separate type front seatback cover with new hog rings.

    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, avoid wrinkling the cover.


  1. Attach the 2 pieces of fastening tape.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly


    Text in Illustration
    *1
    Hog Ring Pliers
    *2
    Fastening Tape
  1. Install the front seatback assembly with the 4 bolts.

    Torque:
    40 N*m{408 kgf*cm, 30 ft.*lbf}


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly
  1. for Power Seat, Front Passenger Side:
    Using hog ring pliers, attach the separate type front seat cushion cover and rubber bands of the separate type front seatback cover to the front seat cushion frame sub-assembly RH with new hog rings.

    Text in Illustration
    *1
    Hog Ring Pliers
    NOTICE:
    1. Be careful not to damage the cover.
    2. When installing the hog rings, avoid wrinkling the cover.


18. INSTALL NO. 1 FOLD SEAT LOCK CONTROL CABLE ASSEMBLY RH (for Walk in Seat Type)
  1. Attach the hook to install the No. 1 fold seat lock control cable assembly RH.



19. INSTALL FRONT SEATBACK HINGE PLATE (for Walk in Seat Type)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Apply MP grease to the location shown in the illustration.

    Text in Illustration
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    MP Grease


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Install the front seatback hinge plate.



20. INSTALL SEAT TRACK CONTROL CABLE BRACKET RH (for Walk in Seat Type)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Apply MP grease to the location shown in the illustration.

    Text in Illustration
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    MP Grease


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Attach the hook to install the seat track control cable bracket RH.

  1. Install a new E-ring.



21. INSTALL SEAT TRACK CONTROL CABLE BRACKET LH (for Walk in Seat Type)
HINT:
Use the same procedure described for the RH side.


22. INSTALL ADJUSTER TUBE RH (for Walk in Seat Type)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Install the adjuster tube RH to the seatback spring RH.



23. INSTALL SEATBACK SPRING LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Install the seatback spring LH.



24. INSTALL FRONT SEAT CUSHION SHIELD LH


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly
  1. Attach the guide and 2 hooks in the order shown in the illustration to install the front seat cushion shield LH.

    Text in Illustration
    *1
    Guide
    *2
    Hook
  1. Install the 2 screws.



25. INSTALL RECLINING ADJUSTER RELEASE HANDLE LH


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Attach the claw to install the reclining adjuster release handle LH.



26. INSTALL VERTICAL SEAT ADJUSTER KNOB LH (w/ Vertical Adjuster)


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Install the snap ring to the vertical seat adjuster knob LH.

  1. Install the vertical seat adjuster knob LH.



27. INSTALL FRONT SEAT INNER CUSHION SHIELD LH


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly
  1. Attach the 2 hooks in the order shown in the illustration to install the front seat inner cushion shield LH.

  1. Install the 2 screws.



28. INSTALL FRONT SEAT CUSHION COVER LH
  1. Install the front seat cushion cover LH.



29. INSTALL FRONT SEAT INNER BELT ASSEMBLY LH (for Driver Side)


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Install the front seat inner belt assembly RH with the nut.

    Torque:
    42 N*m{428 kgf*cm, 31 ft.*lbf}
    NOTICE:
    Do not allow the anchor part of the seat belt to overlap the protruding part of the seat adjuster.
    Text in Illustration
    *1
    Protruding Part
  1. Attach the wire harness to the clamp.

  1. Attach the clamp.



30. INSTALL FRONT SEAT INNER BELT ASSEMBLY RH (for Front Passenger Side)


  1. w/ Front Passenger Seat Belt Warning System:



      Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly
    1. Install the front seat inner belt assembly LH with the nut.

      Torque:
      42 N*m{428 kgf*cm, 31 ft.*lbf}
      NOTICE:
      Do not allow the anchor part of the seat belt to overlap the protruding part of the seat adjuster.
      Text in Illustration
      *1
      Protruding Part
    2. Attach the wire harness to the clamp.



    3. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly
    4. Attach the 2 clamps as shown in the illustration.

      Text in Illustration
      *a
      Front


    5. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly
    6. Using hog ring pliers, attach the cover to front cushion frame subassembly with new hog rings.

      Text in Illustration
      *1
      Hog Ring Pliers


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.Seat.Front Power Seat Control System.Front Seat Assembly (For Separate Seat Type)  Reassembly
  1. w/o Front Passenger Seat Belt Warning System:

    1. Install the inner belt with the nut.

      Torque:
      42 N*m{428 kgf*cm, 31 ft.*lbf}
      NOTICE:
      Do not allow the anchor part of the seat belt to overlap the protruding part of the seat adjuster.
      Text in Illustration
      *1
      Protruding Part