Fuel Injector Removal

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
2Tr-Fbe Fuel. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. DISCHARGE FUEL SYSTEM PRESSURE

  2. PRECAUTION

  3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  4. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY

  5. DISCONNECT NO. 2 FUEL HOSE

  6. DISCONNECT NO. 1 FUEL HOSE

  7. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

  8. REMOVE FUEL INJECTOR ASSEMBLY

Fuel Injector -- Removal



1. DISCHARGE FUEL SYSTEM PRESSURE
(HILUX_TGN26 RM000000YL401YX.html)


2. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (HILUX_TGN26 RM000004QR1006X.html).


3. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR300CX.html).


4. REMOVE THROTTLE WITH MOTOR BODY ASSEMBLY
(HILUX_TGN26 RM000000VWO01YX.html)


5. DISCONNECT NO. 2 FUEL HOSE


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Fuel.Fuel System.Fuel Injector  Removal
  1. Disconnect the No. 2 fuel hose.

    Text in Illustration
    *1
    No. 1 Fuel Hose
    *2
    No. 2 Fuel Hose
    *3
    Fuel Hose Connector Cover


6. DISCONNECT NO. 1 FUEL HOSE
  1. Disconnect the No. 1 fuel hose (HILUX_TGN26 RM000000YL401YX.html).



7. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY
CAUTION:
Be careful not to drop the injectors when removing the delivery pipe.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the 4 clamps and wire harness from the delivery pipe.

  1. Disconnect the vacuum hose.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the 4 injector connectors.

  1. Remove the 2 bolts and fuel delivery pipe together with the fuel injectors.

    NOTICE:
    Be careful not to drop the fuel injectors when removing the fuel delivery pipe.
  1. Remove the 2 No. 1 delivery pipe spacers.

  1. Remove the 4 injector vibration insulators.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Fuel.Fuel System.Fuel Injector  Removal
  1. Using 2 screwdrivers, pry out the 4 spacers from the cylinder head.

    HINT:
    Tape the screwdriver tips before use.
  1. Remove the 4 O-rings.



8. REMOVE FUEL INJECTOR ASSEMBLY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.2Tr-Fbe Fuel.Fuel System.Fuel Injector  Removal
  1. Pull out the 4 fuel injectors from the delivery pipe.

    Text in Illustration
    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
    Pull
  1. Remove the 4 O-rings from the 4 fuel injectors.