Dtc P0781 1-2 Shift (1-2 Shift Valve)

Drivetrain. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
A750F Automatic Transmission Transaxle. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

DESCRIPTION

MONITOR DESCRIPTION

INSPECTION PROCEDURE

CHECK DTC OUTPUT (IN ADDITION TO DTC P0781)

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (RUNNING TEST)

PERFORM ACTIVE TEST USING INTELLIGENT TESTER (SHIFT SOLENOID VALVE SLT)

CLEAR DTC AND PERFORM RUNNING TEST

DTC P0781 1-2 Shift (1-2 Shift Valve)


DESCRIPTION


  1. The 1-2 shift valve performs shifting to 1st gear and other gears.

    DTC Code
    DTC Detection Condition
    Trouble Area
    P0781
    Gear required by the TCM does not match the actual gear when driving (2-trip detection logic).
    1. Valve body is blocked up or stuck (1-2 shift valve)
    2. Shift solenoid valve SLT remains open or closed
    3. Automatic transmission (clutch, brake, gear, etc.)

MONITOR DESCRIPTION

This DTC indicates that the 1-2 shift valve in the valve body is locked in the position in which the spring is compressed.
The TCM commands gear shifts by turning the shift solenoid valves ON/OFF and controls the oil pressure applied to the valves in the valve body.
The TCM calculates the actual transmission gear by comparing the signals from the input speed sensor NT and the output speed sensor SP2. The TCM can detect mechanical problems in the shift solenoids, valve body and automatic transmission (clutch, brake, gear, etc.). If the TCM detects that the actual gear position and commanded gear position are different, it will illuminate the MIL and store the DTC.

INSPECTION PROCEDURE

1.CHECK DTC OUTPUT (IN ADDITION TO DTC P0781)
  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch to ON.

  1. Turn the intelligent tester on.

  1. Enter the following menus: Powertrain / ECT / DTC.

  1. Read the DTCs using the tester.

    Result
    Result
    Proceed to
    Only P0781 is output
    A
    P0781 and other DTCs are output
    B
    HINT:
    If any other codes besides P0781 are output, perform troubleshooting for those DTCs first.


B
GO TO DTC CHART (HILUX_TGN26 RM0000030G907BX.html)
A


2.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (RUNNING TEST)
CAUTION:
This test should always be performed with at least 2 people.
NOTICE:
  1. Perform the test while the ATF temperature is between 50 and 80°C (122 and 176°F).
  2. Perform the test with the A/C turned off.
HINT:
Using the intelligent tester to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.
  1. Connect the intelligent tester to the DLC3.

  1. Clear the DTC (HILUX_TGN26 RM000000W770U5X.html).

  1. Warm up the engine.

  1. Enter the following menus: Powertrain / ECT / Active Test.

  1. According to the display on the tester, perform the Active Test.

    HINT:
    While driving, the shift position can be forcibly changed with the intelligent tester.
    Comparing the shift position commanded by the Active Test with the actual shift position enables you to confirm the problem (HILUX_TGN26 RM000000O8L0OLX.html).

    ECT
    Tester Display
    Test Part
    Control Range
    Diagnostic Note
    Control the Shift Position
    Operate shift solenoid valves and set each shift position
    1. Press "→" button: Shift up
    2. Press "←" button: Shift down
    Possible to check operation of the shift solenoid valves.
    [Vehicle Condition]
    50 km/h (31 mph) or less
    HINT:
    1. This test can be conducted when the vehicle speed is 50 km/h (31 mph) or less.
    2. The 4th to 5th up-shift must be performed with the accelerator pedal released.
    3. The 5th to 4th down-shift must be performed with the accelerator pedal released.
    4. Do not operate the accelerator pedal for at least 2 seconds after shifting and do not shift successively.
    5. The shift position commanded by the TCM is shown in the Data List display on the intelligent tester.
    OK:
    Gear position changes in accordance with the tester command.


NG
REPAIR OR REPLACE TRANSMISSION VALVE BODY ASSEMBLY (HILUX_TGN26 RM0000013CM049X.html)
OK


3.PERFORM ACTIVE TEST USING INTELLIGENT TESTER (SHIFT SOLENOID VALVE SLT)
NOTICE:
  1. Perform the test while the ATF temperature is between 50 and 80°C (122 and 176°F).
  2. Be careful to prevent the hose of SST from interfering with the exhaust pipe.
  3. Perform the test with the A/C off.
HINT:
Using the intelligent tester to perform Active Tests allows relays, VSVs, actuators and other items to be operated without removing any parts. This non-intrusive functional inspection can be very useful because intermittent operation may be discovered before parts or wiring is disturbed. Performing Active Tests early in troubleshooting is one way to save diagnostic time. Data List information can be displayed while performing Active Tests.


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25.A750F Automatic Transmission Transaxle.Automatic Transmission System (For 1Gr-Fe).
Dtc
  P0781  1-2 Shift (1-2 Shift Valve)
  1. Remove the test plug from the transmission case and connect SST.

SST
09992-00095(09992-00231,09992-00271)
  1. Connect the intelligent tester to the DLC3.

  1. Start the engine and warm it up.

  1. Measure the line pressure with SST.

  1. Turn the intelligent tester on.

  1. Enter the following menus: Powertrain / ECT / Active Test.

  1. According to the display on the tester, perform the Active Test.

  1. Measure the line pressure.

    ECT
    Tester Display
    Test Part
    Control Range
    Diagnostic Note
    Activate the Solenoid (SLT)*
    Operate shift solenoid valve SLT and raise line pressure
    ON or OFF
    HINT:
    1. OFF: Line pressure up (when Active Test "Activate the Solenoid (SLT)" is performed, TCM commands shift solenoid valve SLT to turn OFF)
    2. ON: No action (normal operation)
    [Vehicle Condition]
    1. Vehicle stopped
    2. Engine idling
    HINT:
    *: Activate the Solenoid (SLT) in the Active Test is performed to check the line pressure changes by connecting SST to the automatic transmission, which is used in the Hydraulic Test (HILUX_TGN26 RM000000W7B0P2X.html) as well. Note that the pressure values in the Active Test and hydraulic test are different.
    OK:
    The line pressure changes as specified when performing the Active Test.


NG
REPLACE SHIFT SOLENOID VALVE SLT (HILUX_TGN26 RM0000013FG02KX_01_0005.html)
OK


4.CLEAR DTC AND PERFORM RUNNING TEST
  1. Clear the DTC (HILUX_TGN26 RM000000W770U5X.html).

  1. Check for DTC again after conducting the Monitor Drive Pattern (HILUX_TGN26 RM000000W7K0P5X.html).

    OK:
    No DTC output.


NG
REPAIR OR REPLACE AUTOMATIC TRANSMISSION ASSEMBLY (HILUX_TGN26 RM0000013F6019X.html)
OK

END