Glow Plug (W/ Dpf) Removal
PRECAUTION
DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY
REMOVE GLOW CONNECTOR BRACKET
REMOVE NO. 2 MANIFOLD STAY
REMOVE NO. 1 GLOW PLUG CONNECTOR
REMOVE NO. 1 INTAKE MANIFOLD INSULATOR
REMOVE GLOW PLUG
Glow Plug (W/ Dpf) -- Removal |
- NOTICE:
- When replacing the injectors (including shuffling the injectors between the cylinders), common rail or cylinder head, it is necessary to replace the injection pipes with new ones.
- When replacing the fuel supply pump, common rail, cylinder block, cylinder head, cylinder head gasket or timing gear case, it is necessary to replace the fuel inlet pipe with a new one.
- After removing the injection pipes, clean them with a brush and compressed air.
- Remove the glow plugs while they are still warm after completely warming up the engine.
- NOTICE:
- After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (HILUX_TGN26 RM000004QR1006X.html).
| 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL |
- NOTICE:
- When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR300CX.html).
| 3. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY |
(HILUX_TGN26 RM000004QWK00GX.html)
| 4. REMOVE GLOW CONNECTOR BRACKET |
Disconnect the No. 1 glow plug connector and detach the clamp.
Remove the bolt and glow connector bracket.
| 5. REMOVE NO. 2 MANIFOLD STAY |
Remove the bolt and No. 2 manifold stay.
| 6. REMOVE NO. 1 GLOW PLUG CONNECTOR |
Remove the 4 screw grommets.
Remove the 4 nuts and No. 1 glow plug connector.
| 7. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR |
Using a 12 mm deep socket wrench, remove the 4 glow plugs.
