Glow Plug (W/ Glow Plug Controller) Removal

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Kd-Ftv Starting. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. PRECAUTION

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY

  4. REMOVE GLOW CONNECTOR BRACKET

  5. REMOVE NO. 2 MANIFOLD STAY

  6. REMOVE NO. 1 GLOW PLUG CONNECTOR

  7. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR

  8. REMOVE GLOW PLUG

Glow Plug (W/ Glow Plug Controller) -- Removal


NOTICE:
  1. When replacing the injectors (including shuffling the injectors between the cylinders), common rail or cylinder head, it is necessary to replace the injection pipes with new ones.
  2. When replacing the fuel supply pump, common rail, cylinder block, cylinder head, cylinder head gasket or timing gear case, it is necessary to replace the fuel inlet pipe with a new one.
  3. After removing the injection pipes, clean them with a brush and compressed air.
  4. Remove the glow plugs while they are still warm after completely warming up the engine.


1. PRECAUTION
NOTICE:
After turning the ignition switch off, waiting time may be required before disconnecting the cable from the battery terminal. Therefore, make sure to read the disconnecting the cable from the battery terminal notice before proceeding with work (HILUX_TGN26 RM000004QR1006X.html).


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR3009X.html).


3. REMOVE ELECTRIC EGR CONTROL VALVE ASSEMBLY
(HILUX_TGN26 RM000004QWK009X.html)


4. REMOVE GLOW CONNECTOR BRACKET


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Disconnect the No. 1 glow plug connector and detach the clamp.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the bolt and glow connector bracket.



5. REMOVE NO. 2 MANIFOLD STAY


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the bolt and No. 2 manifold stay.



6. REMOVE NO. 1 GLOW PLUG CONNECTOR


    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 4 screw grommets.



    Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Remove the 4 nuts and No. 1 glow plug connector.



7. REMOVE NO. 1 INTAKE MANIFOLD INSULATOR


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25


8. REMOVE GLOW PLUG


Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
  1. Using a 12 mm deep socket wrench, remove the 4 glow plugs.