Glow Plug (W/ Glow Plug Controller) Installation

Engine Hybrid System. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25
1Kd-Ftv Starting. Hilux. Tgn26, 36 Kun25, 26, 35, 36 Ggn25

  1. INSTALL GLOW PLUG

  2. INSTALL NO. 1 INTAKE MANIFOLD INSULATOR

  3. INSTALL NO. 1 GLOW PLUG CONNECTOR

  4. INSTALL NO. 2 MANIFOLD STAY

  5. INSTALL GLOW CONNECTOR BRACKET

  6. INSTALL ELECTRIC EGR CONTROL VALVE ASSEMBLY

  7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Glow Plug (W/ Glow Plug Controller) -- Installation


NOTICE:
  1. When replacing the injectors (including shuffling the injectors between the cylinders), common rail or cylinder head, it is necessary to replace the injection pipes with new ones.
  2. When replacing the fuel supply pump, common rail, cylinder block, cylinder head, cylinder head gasket or timing gear case, it is necessary to replace the fuel inlet pipe with a new one.
  3. After removing the injection pipes, clean them with a brush and compressed air.


1. INSTALL GLOW PLUG
NOTICE:
  1. Measure the resistance of the glow plug when reinstalling it. If the result is not as specified, replace the glow plug with a new one.
  2. Replace the glow plug with a new one when it has been dropped or subjected to a physical impact.
  3. Remove any carbon deposits from the glow plug hole when reinstalling the glow plug.

  1. Clean the glow plug hole.

    1. Wrap tape around a drill bit with a diameter of 4.4 mm (0.173 in.), 118.5 mm (4.67 in.) from its tip.

    2. Insert the drill bit 118.5 mm (4.67 in.) into the glow plug hole (up to the tape) and remove any carbon deposits by turning the drill bit by hand.

    3. Insert a drill bit with a diameter of 4 mm (0.157 in.) into the glow plug hole and remove any carbon deposits from the end of the glow plug hole by turning the drill bit by hand.

  1. Using a 12 mm deep socket wrench, install the glow plug assembly.

    Torque:
    18 N*m{178 kgf*cm, 13 ft.*lbf}
    NOTICE:
    Do not use any tools, such as air tools, which are liable to cause an impact to the glow plugs when installing them.


2. INSTALL NO. 1 INTAKE MANIFOLD INSULATOR


3. INSTALL NO. 1 GLOW PLUG CONNECTOR

  1. Temporarily install the No. 1 glow plug connector with the 4 nuts.

  1. Tighten the 4 nuts.

    Torque:
    2.2 N*m{22 kgf*cm, 19 in.*lbf}

  1. Install the 4 screw grommets.



4. INSTALL NO. 2 MANIFOLD STAY

  1. Install the No. 2 manifold stay with the bolt.

    Torque:
    20 N*m{204 kgf*cm, 15 ft.*lbf}


5. INSTALL GLOW CONNECTOR BRACKET

  1. Install the glow connector bracket with the bolt.

    Torque:
    8.0 N*m{80 kgf*cm, 71 in.*lbf}

  1. Connect the No. 1 glow plug connector and attach the clamp.



6. INSTALL ELECTRIC EGR CONTROL VALVE ASSEMBLY
(HILUX_TGN26 RM000004QWH009X.html)


7. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL
NOTICE:
When disconnecting the cable, some systems need to be initialized after the cable is reconnected (HILUX_TGN26 RM000004QR3009X.html).