Front Axle Hub Removal

Drivetrain. Corolla. Zre142 Aze141
Axle And Differential. Corolla. Zre142 Aze141

  1. REMOVE FRONT WHEEL

  2. REMOVE FRONT AXLE HUB NUT (for 2AZ-FE)

  3. REMOVE FRONT AXLE HUB NUT (for 2ZR-FE)

  4. SEPARATE FRONT SPEED SENSOR (for TMC Made)

  5. SEPARATE FRONT SPEED SENSOR (except TMC Made)

  6. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY

  7. REMOVE FRONT DISC

  8. SEPARATE TIE ROD END SUB-ASSEMBLY

  9. SEPARATE FRONT LOWER SUSPENSION ARM

  10. REMOVE FRONT AXLE ASSEMBLY

  11. REMOVE FRONT LOWER BALL JOINT

  12. REMOVE FRONT AXLE HUB HOLE SNAP RING

  13. REMOVE FRONT AXLE HUB SUB-ASSEMBLY

  14. REMOVE FRONT DISC BRAKE DUST COVER

  15. REMOVE FRONT AXLE HUB BEARING

Front Axle Hub -- Removal


HINT:
  1. Use the same procedure for the RH side and LH side.
  2. The procedure listed below is for the LH side.


1. REMOVE FRONT WHEEL


2. REMOVE FRONT AXLE HUB NUT (for 2AZ-FE)


    Corolla. Zre142 Aze141.Axle And Differential.Axle System.Front Axle Hub  Removal
  1. Using SST and a hammer, release the staked part of the front axle shaft nut LH.

    SST
    09930-00010
    NOTICE:
    1. Insert SST into the groove with the flat surface facing up.
    2. Do not damage the tip of SST using grinders.
    3. Completely unstake the staked part before removing the axle hub nut.
    4. Do not damage the threads of the drive shaft.
  1. Using a socket wrench (30 mm), remove the front axle shaft nut LH.



3. REMOVE FRONT AXLE HUB NUT (for 2ZR-FE)


    Corolla. Zre142 Aze141.Axle And Differential.Axle System.Front Axle Hub  Removal
  1. Using SST and a hammer, release the staked part of the front axle shaft nut LH.

    SST
    09930-00010
    NOTICE:
    1. Insert SST into the groove with the flat surface facing up.
    2. Do not damage the tip of SST using grinders.
    3. Completely unstake the staked part before removing the front axle shaft nut.
    4. Do not damage the threads of the drive shaft.
  1. Using a socket wrench (30 mm), remove the front axle shaft nut LH.



4. SEPARATE FRONT SPEED SENSOR (for TMC Made)


    Corolla. Zre142 Aze141
  1. Remove the bolt and separate the front flexible hose and the front speed sensor from the front shock absorber with coil spring.

    NOTICE:
    Be sure to separate the front speed sensor from the front shock absorber with coil spring completely.


5. SEPARATE FRONT SPEED SENSOR (except TMC Made)


    Corolla. Zre142 Aze141
  1. Remove the bolt and separate the front flexible hose and the front speed sensor from the front shock absorber with coil spring.

    NOTICE:
    Be sure to separate the front speed sensor from the front shock absorber with coil spring completely.


    Corolla. Zre142 Aze141.Axle And Differential.Axle System.Front Axle Hub  Removal
  1. Remove the clamp and separate the front speed sensor from the front shock absorber.



6. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY


    Corolla. Zre142 Aze141.Axle And Differential.Axle System.Front Axle Hub  Removal
  1. Remove the 2 bolts and separate the front disc brake caliper assembly from the steering knuckle.

    NOTICE:
    Use wire or an equivalent tool to keep the brake caliper from hanging down by the flexible hose.


7. REMOVE FRONT DISC


    Corolla. Zre142 Aze141.Axle And Differential.Axle System.Front Axle Hub  Removal
  1. Put matchmarks on the disc and the axle hub, and remove the front disc.



8. SEPARATE TIE ROD END SUB-ASSEMBLY
  1. Remove the cotter pin and the nut.



    Corolla. Zre142 Aze141.Axle And Differential.Axle System.Front Axle Hub  Removal
  1. Install SST to the tie rod end.

    SST
    09960-20010(09961-02060)
    NOTICE:
    Make sure that the upper ends of the tie rod end and SST are aligned.


  1. Using SST, separate the tie rod end from the steering knuckle.


    Corolla. Zre142 Aze141.Axle And Differential.Axle System.Front Axle Hub  Removal

    SST
    09960-20010(09961-02010)
    CAUTION:
    Apply grease to the threads of the bolt and the tip of SST.
    NOTICE:
    1. Be sure to tighten the string firmly to secure SST to the steering knuckle to prevent SST from falling off.
    2. Install SST with the center nut so that A and B are parallel. Otherwise, the dust cover may be damaged.
    3. Be sure to place the wrench on the part indicated in the illustration.
    4. Do not damage the front disc brake dust cover.
    5. Do not damage the ball joint dust cover.
    6. Do not damage the steering knuckle.


9. SEPARATE FRONT LOWER SUSPENSION ARM


    Corolla. Zre142 Aze141
  1. Remove the bolt and 2 nuts, and separate the front lower suspension arm from the lower ball joint.



10. REMOVE FRONT AXLE ASSEMBLY


    Corolla. Zre142 Aze141.Axle And Differential.Axle System.Front Axle Hub  Removal
  1. Put matchmarks on the front drive shaft assembly and the front axle hub sub-assembly.

  1. Using a plastic hammer, separate the front drive shaft assembly from the front axle assembly.

    NOTICE:
    Be careful not to damage the drive shaft boot or speed sensor rotor.


    Corolla. Zre142 Aze141
  1. Remove the 2 bolts, 2 nuts, and front axle assembly.



11. REMOVE FRONT LOWER BALL JOINT
  1. Secure the front axle assembly in a vise.

    NOTICE:
    When using a vise, do not overtighten it.
  1. Remove the cotter pin and nut.



    Corolla. Zre142 Aze141.Axle And Differential.Axle System.Front Axle Hub  Removal
  1. Install SST to the front lower ball joint as shown in the illustration.

    SST
    09960-20010(09961-02050,09961-02050)
    NOTICE:
    Check that the clearance measurement between SST and the front axle assembly is 1 mm (0.04 in.).


  1. Using SST, remove the front lower ball joint from the front axle assembly as shown in the illustration.


    Corolla. Zre142 Aze141.Axle And Differential.Axle System.Front Axle Hub  Removal

    SST
    09960-20010(09961-02010,09961-02050,09961-02050)
    CAUTION:
    Apply grease to the threads and end of the SST bolt.
    NOTICE:
    1. Install SST so that A and B are parallel.
    2. Be sure to place a wrench on the part indicated in the illustration.
    3. Do not damage the front lower ball joint dust cover.


12. REMOVE FRONT AXLE HUB HOLE SNAP RING


    Corolla. Zre142 Aze141
  1. Using snap ring pliers, remove the front axle hub hole snap ring.



13. REMOVE FRONT AXLE HUB SUB-ASSEMBLY
  1. Secure the front axle assembly between aluminium plates in a vise.

    NOTICE:
    Do not overtighten the vise.


    Corolla. Zre142 Aze141.Axle And Differential.Axle System.Front Axle Hub  Removal
  1. Using SST, remove the front axle hub sub-assembly.

    SST
    09520-00031


    Corolla. Zre142 Aze141.Axle And Differential.Axle System.Front Axle Hub  Removal
  1. Using SST, remove the bearing inner race (outside) from the front axle hub sub-assembly.

    SST
    09950-40011(09951-04020,09952-04010,09953-04030,09954-04010,09955-04061,09957-04010,09958-04011)
    09950-60010(09951-00370)
    NOTICE:
    Apply a small amount of grease to the threads and tip of SST (09953-04020) before use.


14. REMOVE FRONT DISC BRAKE DUST COVER
  1. Remove the 3 bolts and the front disc brake dust cover from the steering knuckle.



15. REMOVE FRONT AXLE HUB BEARING
  1. Place the front axle hub bearing inner race (outside) on the front axle hub bearing.



    Corolla. Zre142 Aze141.Axle And Differential.Axle System.Front Axle Hub  Removal
  1. Using SST and a press, remove the front axle hub bearing from the steering knuckle.

    SST
    09223-15020
    09387-02010
    09950-60010(09951-00640)
    09950-70010(09951-07100)