Fuel Injector Removal

Engine Hybrid System. Corolla. Zre142 Aze141
2Zr-Fe Fuel. Corolla. Zre142 Aze141

  1. DISCHARGE FUEL SYSTEM PRESSURE

  2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL

  3. REMOVE NO. 2 CYLINDER HEAD COVER

  4. DISCONNECT NO. 2 VENTILATION HOSE

  5. REMOVE ENGINE WIRE

  6. DISCONNECT FUEL TUBE SUB-ASSEMBLY

  7. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY

  8. REMOVE FUEL INJECTOR ASSEMBLY

Fuel Injector -- Removal



1. DISCHARGE FUEL SYSTEM PRESSURE
HINT:
COROLLA_ZRE142 RM000001EEY04ZX.html.


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


3. REMOVE NO. 2 CYLINDER HEAD COVER


    Corolla. Zre142 Aze141
  1. Hold the rear of the cover and raise it to disengage the 2 clips on the rear of the cover. Continue to raise the cover to disengage the 2 clips on the front of the cover to remove the cover.

    NOTICE:
    Attempting to disengage both front and rear clips at the same time may cause the cover to break.


4. DISCONNECT NO. 2 VENTILATION HOSE


    Corolla. Zre142 Aze141
  1. Disconnect the No. 2 ventilation hose.



5. REMOVE ENGINE WIRE


    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. Remove the 2 bolts and disconnect the ground wires.

  1. Disconnect the 4 fuel injector assembly connectors.

  1. Disconnect the 2 wire harness clamps.



    Corolla. Zre142 Aze141
  1. Disconnect the 4 wire harness clamps.



    Corolla. Zre142 Aze141
  1. Remove the 2 bolts and 2 wire harness brackets.



6. DISCONNECT FUEL TUBE SUB-ASSEMBLY


    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. Remove the No. 2 fuel pipe clamp (Type A).



    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. Remove the No. 2 fuel pipe clamp (Type B).



    Corolla. Zre142 Aze141.2Zr-Fe Fuel.Fuel System.Fuel Injector  Removal
  1. Using SST, disconnect the fuel tube sub-assembly.

    SST
    09268-21011


7. REMOVE FUEL DELIVERY PIPE SUB-ASSEMBLY


    Corolla. Zre142 Aze141
  1. Remove the bolt and wire harness bracket.



    Corolla. Zre142 Aze141
  1. Remove the 2 bolts.



    Corolla. Zre142 Aze141
  1. Remove the bolt and the fuel delivery pipe sub-assembly.



    Corolla. Zre142 Aze141
  1. Remove the 2 No. 1 delivery pipe spacers.



8. REMOVE FUEL INJECTOR ASSEMBLY


    Corolla. Zre142 Aze141
  1. Pull the 4 fuel injector assemblies out of the fuel delivery pipe sub-assembly.



    Corolla. Zre142 Aze141
  1. For reinstallation, attach a tag or label to the injector shaft.

    NOTICE:
    Prevent entry of foreign objects by covering the fuel injector with a plastic bag.
  1. Remove the O-rings from the fuel injector assemblies.



    Corolla. Zre142 Aze141
  1. Remove the 4 injector vibration insulators.