Output Shaft Disassembly

Drivetrain. Corolla. Zre142 Aze141
E351 Manual Transmission Transaxle. Corolla. Zre142 Aze141

  1. REMOVE 4TH DRIVEN GEAR

  2. REMOVE OUTPUT GEAR SPACER

  3. REMOVE 2ND GEAR

  4. REMOVE NO. 2 SYNCHRONIZER RING SET

  5. REMOVE 2ND GEAR NEEDLE ROLLER BEARING

  6. REMOVE 2ND GEAR BEARING SPACER

  7. REMOVE 2ND GEAR BUSHING

  8. REMOVE 2ND GEAR BUSHING BALL

  9. REMOVE 1ST GEAR

  10. REMOVE NO. 1 SYNCHRONIZER RING SET

  11. REMOVE 1ST GEAR NEEDLE ROLLER BEARING

  12. REMOVE OUTPUT SHAFT FRONT BEARING

  13. REMOVE REVERSE GEAR

Output Shaft -- Disassembly



1. REMOVE 4TH DRIVEN GEAR


    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Output Shaft  Disassembly
  1. Using SST and a press, remove the output shaft rear bearing (inner race) and 4th driven gear.

    SST
    09950-00020


2. REMOVE OUTPUT GEAR SPACER


    Corolla. Zre142 Aze141
  1. Remove the output gear spacer from the output shaft.



3. REMOVE 2ND GEAR


    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Output Shaft  Disassembly
  1. Using SST and a press, remove the 3rd driven gear and 2nd gear from the output shaft.

    SST
    09950-00020


4. REMOVE NO. 2 SYNCHRONIZER RING SET


    Corolla. Zre142 Aze141
  1. Remove the No. 2 synchronizer ring set from the No. 1 transmission clutch hub.



5. REMOVE 2ND GEAR NEEDLE ROLLER BEARING


    Corolla. Zre142 Aze141
  1. Remove the 2nd gear needle roller bearing from the output shaft.



6. REMOVE 2ND GEAR BEARING SPACER


    Corolla. Zre142 Aze141
  1. Remove the 2nd gear bearing spacer from the output shaft.



7. REMOVE 2ND GEAR BUSHING


    Corolla. Zre142 Aze141
  1. Remove the 2nd gear bushing from the output shaft.



8. REMOVE 2ND GEAR BUSHING BALL


    Corolla. Zre142 Aze141
  1. Using a magnetic pick-up tool, remove the 2nd gear bushing ball from the output shaft.



9. REMOVE 1ST GEAR


    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Output Shaft  Disassembly
  1. Using SST and a press, remove the No. 1 transmission clutch hub and 1st gear from the output shaft.

    SST
    09950-00020


10. REMOVE NO. 1 SYNCHRONIZER RING SET


    Corolla. Zre142 Aze141
  1. Remove the No. 1 synchronizer ring set from the 1st gear.



11. REMOVE 1ST GEAR NEEDLE ROLLER BEARING


    Corolla. Zre142 Aze141
  1. Remove the 1st gear needle roller bearing from the output shaft.



12. REMOVE OUTPUT SHAFT FRONT BEARING


    Corolla. Zre142 Aze141.E351 Manual Transmission Transaxle.Manual Transaxle System.Output Shaft  Disassembly
  1. Using SST and a press, remove the output shaft front bearing (inner race) from the output shaft.

    SST
    09950-00020
    09950-60010(09951-00320)
    09950-70010(09951-07150)
    NOTICE:
    Do not overtighten SST.


13. REMOVE REVERSE GEAR


    Corolla. Zre142 Aze141
  1. Remove the No. 1 transmission clutch hub, 3 No. 1 synchromesh shifting keys, and 3 No. 1 synchromesh shifting key springs from the reverse gear.