Front Brake -- Removal |
- HINT:
- Use the same procedure for the LH side and RH side.
- The following procedure listed is for the LH side.
1. REMOVE FRONT WHEEL |
2. DRAIN BRAKE FLUID |
- NOTICE:
- Immediately wash off any brake fluid that comes into contact with any painted surfaces.
3. DISCONNECT FRONT FLEXIBLE HOSE |
Remove the union bolt and gasket, and separate the front flexible hose from the disc brake cylinder assembly.
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4. REMOVE DISC BRAKE CYLINDER ASSEMBLY |
Hold the front disc brake cylinder slide pin and remove the 2 bolts and disc brake cylinder assembly.
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5. REMOVE FRONT DISC BRAKE PAD |
Remove the 2 disc brake pads from the disc brake cylinder mounting.
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6. REMOVE FRONT ANTI-SQUEAL SHIM |
Remove the 2 No. 1 anti-squeal shims and 2 No. 2 anti-squeal shims from the brake pads.
7. REMOVE FRONT DISC BRAKE PAD SUPPORT PLATE |
Remove the 2 No. 1 disc brake pad support plates and 2 No. 2 disc brake pad support plates from the front disc brake cylinder mounting.
- NOTICE:
- Each front disc brake pad support plate has a different shape. Be sure to put an identification mark on each front disc brake pad support plate so that it can be reinstalled to its original position.
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8. REMOVE FRONT DISC BRAKE CYLINDER SLIDE PIN |
Remove the No. 1 front disc brake cylinder slide pin and No. 2 front disc brake cylinder slide pin from the disc brake cylinder mounting.
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9. REMOVE FRONT DISC BRAKE CYLINDER SLIDE BUSHING |
Using a screwdriver, remove the front disc brake cylinder slide bushing from the No. 2 front disc brake cylinder slide pin.
- NOTICE:
- Do not damage the No. 2 front disc brake cylinder slide pin.
- HINT:
- Tape the screwdriver tip before use.
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10. REMOVE FRONT DISC BRAKE BUSHING DUST BOOT |
Remove the 2 front disc brake bushing dust boots from the disc brake cylinder mounting.
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11. REMOVE FRONT DISC BRAKE CYLINDER MOUNTING |
Remove the 2 bolts and front disc brake cylinder mounting from the steering knuckle.
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12. REMOVE FRONT DISC |
Put matchmarks on the disc and the axle hub, and remove the front disc.
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