Compressor And Magnetic Clutch (For 2Gr-Fe) Removal

Heater & Air Conditioning System. Camry. Acv40 Gsv40
Air Conditioning. Camry. Acv40 Gsv40

  1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  2. DISCONNECT BATTERY NEGATIVE TERMINAL

  3. REMOVE FRONT WHEEL RH

  4. REMOVE FRONT FENDER APRON SEAL RH

  5. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH

  6. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH

  7. REMOVE ENGINE UNDER COVER RH

  8. REMOVE ENGINE UNDER COVER LH

  9. DRAIN ENGINE COOLANT

  10. REMOVE COOL AIR INTAKE DUCT SEAL

  11. REMOVE V-BANK COVER SUB-ASSEMBLY

  12. REMOVE AIR CLEANER INLET ASSEMBLY

  13. REMOVE AIR CLEANER CAP SUB-ASSEMBLY

  14. REMOVE NO. 1 AIR CLEANER INLET

  15. REMOVE FRONT BUMPER ASSEMBLY

  16. REMOVE FRONT BUMPER ENERGY ABSORBER

  17. SEPARATE RADIATOR RESERVE TANK HOSE

  18. DISCONNECT RADIATOR INLET HOSE

  19. DISCONNECT RADIATOR OUTLET HOSE

  20. DISCONNECT NO. 1 OIL COOLER INLET HOSE (for Automatic Transaxle)

  21. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transaxle)

  22. REMOVE RADIATOR SUPPORT UPPER

  23. REMOVE FAN SHROUD

  24. REMOVE RADIATOR ASSEMBLY

  25. REMOVE V-RIBBED BELT

  26. REMOVE GENERATOR ASSEMBLY

  27. REMOVE PIPING CLAMP

  28. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE

  29. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE

  30. REMOVE COMPRESSOR AND MAGNETIC CLUTCH

Compressor And Magnetic Clutch (For 2Gr-Fe) -- Removal



1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM

  1. Start up the engine.

  1. Turn the A/C switch on.

  1. Operate the cooler compressor at an engine speed of approximately 1,000 rpm for 5 to 6 minutes to circulate the refrigerant. This causes most of the compressor oil from the various components of the A/C system to collect in the A/C compressor.

  1. Stop the engine.

  1. Recover the refrigerant from the A/C system using a refrigerant recovery unit.



2. DISCONNECT BATTERY NEGATIVE TERMINAL
CAUTION:
Wait for 90 seconds after disconnecting the cable to prevent airbag deployment. (CAMRY_ACV40 RM000000KT107KX.html)


3. REMOVE FRONT WHEEL RH


4. REMOVE FRONT FENDER APRON SEAL RH


5. REMOVE FRONT WHEEL OPENING EXTENSION PAD RH


6. REMOVE FRONT WHEEL OPENING EXTENSION PAD LH


7. REMOVE ENGINE UNDER COVER RH


8. REMOVE ENGINE UNDER COVER LH


9. DRAIN ENGINE COOLANT
NOTICE:
Do not remove the radiator cap sub-assembly while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.

  1. Remove the radiator cap sub-assembly from the radiator assembly.



  1. Loosen the radiator drain cock plug and 2 cylinder block drain cock plugs, then drain the coolant.


    Camry. Acv40 Gsv40.Air Conditioning.Air Conditioning System.Compressor And Magnetic Clutch (For 2Gr-Fe) Removal

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.


10. REMOVE COOL AIR INTAKE DUCT SEAL


    Camry. Acv40 Gsv40

  1. Remove the 7 clips and intake duct seal.



11. REMOVE V-BANK COVER SUB-ASSEMBLY


    Camry. Acv40 Gsv40

  1. Hold the front of the V-bank cover and raise it to disengage the 2 retainers on the front of the cover. Continue to raise the cover to disengage the retainer on the rear of the cover and remove the cover.

    NOTICE:
    Attempting to disengage both front and rear clips at the same time may cause the cover to break.


12. REMOVE AIR CLEANER INLET ASSEMBLY


    Camry. Acv40 Gsv40

  1. Remove the 2 bolts, clamp and air cleaner inlet.



13. REMOVE AIR CLEANER CAP SUB-ASSEMBLY


    Camry. Acv40 Gsv40

  1. Disconnect the 3 vacuum hoses.



    Camry. Acv40 Gsv40.Air Conditioning.Air Conditioning System.Compressor And Magnetic Clutch (For 2Gr-Fe) Removal

  1. Disconnect the mass air flow meter connector (*1).

  1. Disconnect the No. 2 ventilation hose (*2).

  1. Disconnect the hose band (*3).



    Camry. Acv40 Gsv40

  1. Disconnect the 3 bands, and remove the air cleaner cap sub-assembly.



14. REMOVE NO. 1 AIR CLEANER INLET


    Camry. Acv40 Gsv40

  1. Remove the bolt and No. 1 air cleaner inlet.



15. REMOVE FRONT BUMPER ASSEMBLY


    Camry. Acv40 Gsv40.Air Conditioning.Air Conditioning System.Compressor And Magnetic Clutch (For 2Gr-Fe) Removal

  1. Put protective tape around the front bumper assembly.



    Camry. Acv40 Gsv40.Air Conditioning.Air Conditioning System.Compressor And Magnetic Clutch (For 2Gr-Fe) Removal

  1. Using a screwdriver, turn the pin 90 degrees and remove the pin hold clip.

    HINT:
    Use the same procedure for the RH side and LH side.


    Camry. Acv40 Gsv40

  1. Remove the 8 screws, 2 clips, 2 radiator grille protectors and bolt.



    Camry. Acv40 Gsv40

  1. Disengage the 2 claws and disconnect the front bumper assembly as shown in the illustration.

    HINT:
    Use the same procedure for the RH side and LH side.

  1. Disconnect each connector.

  1. w/ TOYOTA Parking Assist-sensor System:

    1. Disengage the clamp and disconnect the No. 1 ultrasonic sensor connector.

  1. w/ Headlight Cleaner System:

    1. Disconnect the headlight cleaner washer hose.



    Camry. Acv40 Gsv40

  1. Remove the front bumper assembly.



16. REMOVE FRONT BUMPER ENERGY ABSORBER


    Camry. Acv40 Gsv40

  1. Disengage the 2 guides and remove the front bumper energy absorber from the front bumper reinforcement sub-assembly.



17. SEPARATE RADIATOR RESERVE TANK HOSE


    Camry. Acv40 Gsv40

  1. Separate the radiator reserve tank hose from the radiator assembly.



18. DISCONNECT RADIATOR INLET HOSE


    Camry. Acv40 Gsv40

  1. Separate the radiator inlet hose from the radiator assembly.



19. DISCONNECT RADIATOR OUTLET HOSE


    Camry. Acv40 Gsv40

  1. Separate the radiator outlet hose from the radiator assembly.



20. DISCONNECT NO. 1 OIL COOLER INLET HOSE (for Automatic Transaxle)


    Camry. Acv40 Gsv40

  1. Separate the No. 1 oil cooler inlet hose from the radiator assembly.



21. DISCONNECT NO. 1 OIL COOLER OUTLET HOSE (for Automatic Transaxle)


    Camry. Acv40 Gsv40

  1. Separate the No. 1 oil cooler outlet hose from the radiator assembly.



22. REMOVE RADIATOR SUPPORT UPPER

  1. Disconnect the horn connector.



    Camry. Acv40 Gsv40

  1. Remove the 3 bolts and separate the hood lock assembly from the radiator support upper.



    Camry. Acv40 Gsv40.Air Conditioning.Air Conditioning System.Compressor And Magnetic Clutch (For 2Gr-Fe) Removal

  1. For LHD:
    Remove the clamp and separate the hood lock control cable from the radiator support upper.



    Camry. Acv40 Gsv40

  1. For RHD:
    Remove the clamp and separate the hood lock control cable from the radiator support upper.



    Camry. Acv40 Gsv40

  1. Remove the 5 bolts and radiator support upper.



23. REMOVE FAN SHROUD


    Camry. Acv40 Gsv40.Air Conditioning.Air Conditioning System.Compressor And Magnetic Clutch (For 2Gr-Fe) Removal

  1. Remove the 3 clamps and connector.



    Camry. Acv40 Gsv40.Air Conditioning.Air Conditioning System.Compressor And Magnetic Clutch (For 2Gr-Fe) Removal

  1. Release the 3 snap fits and lift the fan assembly with motor from the radiator.



24. REMOVE RADIATOR ASSEMBLY


    Camry. Acv40 Gsv40

  1. Remove the 4 bolts and separate the condenser assembly from the radiator assembly.



    Camry. Acv40 Gsv40

  1. Remove the radiator assembly from the body.



25. REMOVE V-RIBBED BELT


    Camry. Acv40 Gsv40.Air Conditioning.Air Conditioning System.Compressor And Magnetic Clutch (For 2Gr-Fe) Removal

  1. Using SST, release the belt tension by turning the belt tensioner counterclockwise, and remove the V-ribbed belt from the belt tensioner.

    SST
    09249-63010


    Camry. Acv40 Gsv40

  1. While turning the belt tensioner counterclockwise, align with its holes, and then insert the 5 mm bi-hexagon wrench into the holes to fix the V-ribbed belt tensioner.



26. REMOVE GENERATOR ASSEMBLY


    Camry. Acv40 Gsv40

  1. Remove the terminal cap.

  1. Remove the nut and disconnect the wire harness from terminal B.

  1. Disconnect the generator connector from the generator assembly.

  1. Disconnect the connector from the compressor and magnetic clutch.

  1. Disconnect the 2 wire harness clamps.



    Camry. Acv40 Gsv40

  1. Remove the 2 bolts.



    Camry. Acv40 Gsv40

  1. Remove the bolt from the cylinder block.

  1. Disconnect the wire harness clamp and remove the generator assembly.



    Camry. Acv40 Gsv40

  1. Remove the bolt and wire harness clamp stay.



    Camry. Acv40 Gsv40

  1. Remove the bolt and bracket.



27. REMOVE PIPING CLAMP


    Camry. Acv40 Gsv40

  1. Remove the piping clamp from the No. 1 cooler refrigerant discharge hose and No. 1 cooler refrigerant suction hose.



28. DISCONNECT NO. 1 COOLER REFRIGERANT DISCHARGE HOSE


    Camry. Acv40 Gsv40

  1. Remove the bolt and disconnect the No. 1 cooler refrigerant discharge hose from the compressor.

  1. Remove the O-ring from the discharge hose sub-assembly.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.


29. DISCONNECT NO. 1 COOLER REFRIGERANT SUCTION HOSE


    Camry. Acv40 Gsv40

  1. Remove the bolt and disconnect the No. 1 cooler refrigerant suction hose from the compressor.

  1. Remove the O-ring from the cooler refrigerant suction hose.

    NOTICE:
    Seal the openings of the disconnected parts using vinyl tape to prevent entry of moisture and foreign matter.


30. REMOVE COMPRESSOR AND MAGNETIC CLUTCH


    Camry. Acv40 Gsv40

  1. Disconnect the magnetic clutch connector.

  1. Remove the 4 bolts.

  1. Remove the compressor and magnetic clutch.