Lighting System Headlight (Hi-Beam) Circuit

Body Electrical. Camry. Acv40 Gsv40
Lighting. Camry. Acv40 Gsv40

DESCRIPTION

WIRING DIAGRAM

INSPECTION PROCEDURE

PERFORM ACTIVE TEST USING INTELLIGENT TESTER

INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY

CHECK HARNESS AND CONNECTOR (ENGINE ROOM J/B ASSEMBLY - BATTERY AND BODY GROUND)

INSPECT ENGINE ROOM JUNCTION BLOCK ASSEMBLY

CHECK HARNESS AND CONNECTOR (ENGINE ROOM J/B ASSEMBLY - INSTRUMENT PANEL J/B ASSEMBLY)

CHECK HARNESS AND CONNECTOR (SHORT IN RELAY-DRIVEN CIRCUIT)

INSPECT ENGINE ROOM JUNCTION BLOCK ASSEMBLY

LIGHTING SYSTEM - Headlight (HI-BEAM) Circuit


DESCRIPTION

When the low beam headlights are on, and the dimmer switch is turned to the HIGH position, the main body ECU turns the high beam headlights on.
HINT:
  1. When a short circuit occurs between the power distributor and high beam headlight, the power distributor stops the high beam headlight relay operation (Fail-safe function).
  2. The high beam headlight relay is built into the power distributor, so unlike conventional relays, it cannot be removed for inspection.

WIRING DIAGRAM


Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight (Hi-Beam) Circuit


INSPECTION PROCEDURE

1.PERFORM ACTIVE TEST USING INTELLIGENT TESTER
  1. Connect the intelligent tester to the DLC3.

  1. Turn the ignition switch to the ON position and turn the intelligent tester main switch on.

  1. Select the item below in the ACTIVE TEST and then check that the relay operates.

    Main Body (Main Body ECU):
    Item
    Test Details
    Diagnostic Note
    HEAD LIGHT (HI)
    High beam headlights ON / OFF
    -
    OK:
    High beam headlight relay operates. (High beam headlights illuminate.)


OK
PROCEED TO NEXT CIRCUIT INSPECTION SHOWN IN PROBLEM SYMPTOMS TABLE
NG


2.INSPECT INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY


    Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight (Hi-Beam) Circuit
  1. Measure the voltage according to the value(s) in the table below.

    Standard voltage:
    Tester Connection
    Condition
    Specified Condition
    ID-3 (HRLY) - Body ground
    Light control switch OFF → HEAD
    10 to 14 V → Below 1 V
    ID-9 (DIM) - Body ground
    Light control switch in HEAD and dimmer switch LOW → HIGH
    10 to 14 V → Below 1 V


OK
Go to step 6
NG


3.CHECK HARNESS AND CONNECTOR (ENGINE ROOM J/B ASSEMBLY - BATTERY AND BODY GROUND)


    Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight (Hi-Beam) Circuit
  1. Disconnect the 1G engine room J/B assembly connector.

  1. Measure the voltage according to the value(s) in the table below.

    Standard voltage:
    Tester Connection
    Condition
    Specified Condition
    1G-1 - Body ground
    Always
    10 to 14 V


    Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight (Hi-Beam) Circuit
  1. Disconnect the 1E engine room J/B assembly connector.

  1. Measure the resistance according to the value(s) in the table below.

    Standard resistance:
    Tester Connection
    Condition
    Specified Condition
    1E-11 - Body ground
    Always
    Below 1 Ω


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK


4.INSPECT ENGINE ROOM JUNCTION BLOCK ASSEMBLY
  1. Reconnect the 1G and 1E engine room J/B assembly connectors.



    Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight (Hi-Beam) Circuit
  1. Disconnect the 1D engine room J/B assembly connector.

  1. Measure the voltage according to the value(s) in the table below.

    Standard voltage:
    Tester Connection
    Condition
    Specified Condition
    1D-8 - Body ground
    Always
    10 to 14 V
    1D-9 - Body ground
    Always
    10 to 14 V


NG
REPLACE ENGINE ROOM JUNCTION BLOCK ASSEMBLY (POWER DISTRIBUTOR)
OK


5.CHECK HARNESS AND CONNECTOR (ENGINE ROOM J/B ASSEMBLY - INSTRUMENT PANEL J/B ASSEMBLY)
  1. Reconnect the 1D engine room J/B assembly connector.



    Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight (Hi-Beam) Circuit
  1. Disconnect the ID instrument panel J/B connector.

  1. Measure the voltage according to the value(s) in the table below.

    Standard voltage:
    Tester Connection
    Condition
    Specified Condition
    ID-3 (HRLY) - Body ground
    Always
    10 to 14 V
    ID-9 (DIM) - Body ground
    Always
    10 to 14 V


NG
REPAIR OR REPLACE HARNESS OR CONNECTOR
OK

REPLACE INSTRUMENT PANEL JUNCTION BLOCK ASSEMBLY

6.CHECK HARNESS AND CONNECTOR (SHORT IN RELAY-DRIVEN CIRCUIT)


    Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight (Hi-Beam) Circuit
  1. Remove the H-LP (RH) fuse from the engine room J/B assembly.

  1. Turn the light control switch to the HEAD position.

  1. Turn the dimmer switch to the HIGH position.

  1. Check if the high beam headlight LH illuminates.

  1. Turn the dimmer switch to the LOW position.

  1. Install the H-LP (RH) fuse and remove the H-LP (LH) fuse.

  1. Turn the dimmer switch to the HIGH position.

  1. Check if the high beam headlight RH illuminates.

    OK:
    Either high beam headlight LH or RH illuminates.


OK
REPAIR OR REPLACE HARNESS OR CONNECTOR (SHORT CIRCUIT BETWEEN FUSE AND BULB)
NG


7.INSPECT ENGINE ROOM JUNCTION BLOCK ASSEMBLY


    Camry. Acv40 Gsv40.Lighting.Lighting System.Lighting System  Headlight (Hi-Beam) Circuit
  1. Remove the H-LP (RH) fuse and H-LP (LH) fuse from the engine room J/B assembly.

  1. Measure the voltage between the loading slot of each fuse and body ground.

    Standard voltage:
    Tester Connection
    Condition
    Specified Condition
    H-LP (RH) Terminal - Body ground
    Light control switch in HEAD and dimmer switch in HIGH
    10 to 14 V
    H-LP (LH) Terminal - Body ground
    Light control switch in HEAD and dimmer switch in HIGH
    10 to 14 V


NG
REPLACE ENGINE ROOM JUNCTION BLOCK ASSEMBLY (POWER DISTRIBUTOR)
OK

REPAIR OR REPLACE HARNESS OR CONNECTOR (OPEN CIRCUIT BETWEEN FUSE AND BODY GROUND)