Clutch Release Cylinder Installation

Transmission. Camry. Acv40 Gsv40
Clutch. Camry. Acv40 Gsv40

  1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY

  2. INSTALL CLUTCH ACCUMULATOR ASSEMBLY

  3. CONNECT CLUTCH LINE

  4. INSTALL RELEASE CYLINDER HEAT INSULATOR

  5. INSTALL CLUTCH ACCUMULATOR BRACKET

  6. BLEED CLUTCH LINE

  7. CHECK FOR BRAKE FLUID LEAKAGE

  8. INSTALL AIR CLEANER CASE SUB-ASSEMBLY

  9. INSTALL AIR CLEANER CAP SUB-ASSEMBLY

  10. INSTALL AIR CLEANER INLET ASSEMBLY

  11. CHECK FLUID LEVEL IN RESERVOIR

  12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

Clutch Release Cylinder -- Installation



1. INSTALL CLUTCH RELEASE CYLINDER ASSEMBLY


    Camry. Acv40 Gsv40
  1. Install the clutch release cylinder and clutch line bracket with the 2 bolts.

    Torque:
    12 N*m{120 kgf*cm, 9 ft.*lbf}


2. INSTALL CLUTCH ACCUMULATOR ASSEMBLY


    Camry. Acv40 Gsv40
  1. Install the clutch accumulator assembly with the 2 nuts.

    Torque:
    12 N*m{120 kgf*cm, 9 ft.*lbf}


3. CONNECT CLUTCH LINE


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Release Cylinder  Installation
  1. Using SST, connect the clutch lines to the clutch accumulator assembly.

    SST
    09023-00101
    Torque:
    15 N*m{155 kgf*cm, 11 ft.*lbf}


4. INSTALL RELEASE CYLINDER HEAT INSULATOR


    Camry. Acv40 Gsv40
  1. Install the release cylinder heat insulator with the 2 bolts.

    Torque:
    12 N*m{120 kgf*cm, 9 ft.*lbf}


5. INSTALL CLUTCH ACCUMULATOR BRACKET


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Release Cylinder  Installation
  1. Install the clutch accumulator bracket with the 2 bolts.

    Torque:
    Bolt A:
    12 N*m{120 kgf*cm, 9 ft.*lbf}
    Bolt B:
    37 N*m{380 kgf*cm, 28 ft.*lbf}


6. BLEED CLUTCH LINE
  1. Fill the brake reservoir with brake fluid and bleed the clutch system.

    Torque:
    8.3 N*m{85 kgf*cm, 74 in.*lbf}


7. CHECK FOR BRAKE FLUID LEAKAGE
HINT:
Check for leakage in the clutch system.


8. INSTALL AIR CLEANER CASE SUB-ASSEMBLY


    Camry. Acv40 Gsv40
  1. Install the air cleaner case with the 3 bolts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}
  1. Connect the hose clamp.



9. INSTALL AIR CLEANER CAP SUB-ASSEMBLY
  1. Install the air cleaner filter element onto the air cleaner case.



    Camry. Acv40 Gsv40
  1. Insert the hinges. Install the air cleaner cap sub-assembly with the 2 bolts.



    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Release Cylinder  Installation
  1. Align the matchmarks of the No. 1 air cleaner hose and throttle body, and then connect the air cleaner hose No. 1 to the throttle body and unfasten the No. 1 air cleaner hose clamp.

    NOTICE:
    Make sure that the hose clamp is at the correct angle.


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Release Cylinder  Installation
  1. Connect the No. 2 ventilation hose to the air cleaner hose.



    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Release Cylinder  Installation
  1. Connect the purge line hose to the clamp (*1).

  1. Connect the 2 purge VSV vacuum hoses (*2).

  1. Connect the purge VSV connector (*3).

  1. Connect the mass air flow meter connector (*4).



10. INSTALL AIR CLEANER INLET ASSEMBLY


    Camry. Acv40 Gsv40
  1. Install the air cleaner inlet with the 2 bolts.

    Torque:
    5.0 N*m{51 kgf*cm, 44 in.*lbf}


11. CHECK FLUID LEVEL IN RESERVOIR


    Camry. Acv40 Gsv40.Clutch.Clutch System.Clutch Release Cylinder  Installation
  1. Check the fluid level.
    If brake fluid level is lowered, check for leakage and inspect the disc brake pad. If necessary, refill the reservoir with brake fluid after repair and replacement.

    Fluid:
    SAE J1703 or FMVSS No. 116 DOT 3


12. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL