Manual Transaxle Unit Inspection

Transmission. Camry. Acv40 Gsv40
E351 Manual Transaxle. Camry. Acv40 Gsv40

  1. INSPECT 5TH GEAR THRUST CLEARANCE

  2. INSPECT 5TH GEAR RADIAL CLEARANCE

  3. INSPECT REVERSE IDLER GEAR SUB-ASSEMBLY

  4. INSPECT NO. 3 TRANSMISSION CLUTCH HUB

  5. INSPECT NO. 3 TRANSMISSION HUB SLEEVE

  6. INSPECT 5TH GEAR

  7. INSPECT NO. 5 SYNCHRONIZER RING MIDDLE

Manual Transaxle Unit -- Inspection



1. INSPECT 5TH GEAR THRUST CLEARANCE


    Camry. Acv40 Gsv40

  1. Using a dial indicator, inspect the 5th gear thrust clearance.

    Standard clearance:
    0.10 to 0.65 mm (0.0039 to 0.0256 in.)
    If clearance is out of specification, replace the No. 3 transmission clutch hub, 5th gear, or input shaft rear radial ball bearing.


2. INSPECT 5TH GEAR RADIAL CLEARANCE


    Camry. Acv40 Gsv40

  1. Using a dial indicator, inspect the 5th gear radial clearance.

    Standard clearance:
    0.009 to 0.050 mm (0.0004 to 0.0020 in.)
    If clearance is out of specification, replace the 5th gear, 5th gear needle roller bearing, or input shaft.


3. INSPECT REVERSE IDLER GEAR SUB-ASSEMBLY


    Camry. Acv40 Gsv40

  1. Using a caliper gauge, measure the inside diameter of the reverse idler gear.

    Inside diameter: mm (in.)
    Standard inside diameter
    		Maximum inside diameter
    20.056 to 20.074
    (0.7896 to 0.7903)
    		20.074
    (0.7903)
    If the inside diameter exceeds the maximum, replace the reverse idler gear.


    Camry. Acv40 Gsv40

  1. Using a micrometer, measure the outside diameter of the reverse idler gear shaft.

    Outside diameter: mm (in.)
    Standard outside diameter
    		Minimum outside diameter
    19.984 to 20.000
    (0.7868 to 0.7874)
    		19.984
    (0.7868)
    If the outside diameter is less than the minimum, replace the reverse idler gear shaft.


4. INSPECT NO. 3 TRANSMISSION CLUTCH HUB


    Camry. Acv40 Gsv40

  1. Inspect the sliding condition between the No. 3 transmission clutch hub and the No. 3 transmission hub sleeve.

  1. Inspect the tip of the spline gear on the No. 3 transmission hub sleeve for wear.



5. INSPECT NO. 3 TRANSMISSION HUB SLEEVE


    Camry. Acv40 Gsv40.E351 Manual Transaxle.Manual Transaxle System.Manual Transaxle Unit Inspection

  1. Using vernier calipers, measure the width of the No. 3 transmission hub sleeve groove and the thickness of the claw part on the No. 3 gear shift fork, and calculate the clearance.

    Standard clearance:
    0.15 to 0.35 mm (0.0059 to 0.0138 in.) {A - B}
    If clearance is out of specification, replace the No. 3 transmission hub sleeve and No. 3 gear shift fork with new ones.


6. INSPECT 5TH GEAR


    Camry. Acv40 Gsv40

  1. Using a caliper gauge, measure the inside diameter of the 5th gear.

    Inside diameter mm (in.):
    Standard inside diameter
    		Maximum inside diameter
    34.981 to 34.997
    (1.3772 to 1.3778)
    		34.997
    (1.3778)
    If the inside diameter exceeds the maximum, replace the 5th gear.


7. INSPECT NO. 5 SYNCHRONIZER RING MIDDLE


    Camry. Acv40 Gsv40

  1. Check that the No. 5 synchronizer ring middle rotates smoothly.



    Camry. Acv40 Gsv40

  1. Check that the No. 5 synchronizer ring middle does not rotate while being pushed against the No. 3 clutch hub.