Sliding Roof Housing - Installation(2010/08 - )

1. Install sliding roof weatherstrip

2. Install sliding roof housing sub-assembly

3. Install sliding roof glass sub-assembly

4. Check for water leaks

5. Install sliding roof side garnish lh

6. Install sliding roof side garnish rh

7. Install curtain shield airbag assembly lh

8. Install curtain shield airbag assembly rh

9. Install front side rail spacer lh

10. Install front side rail spacer rh

11. Install roof headlining assembly

12. Install sunshade trim holder (w/ rear sunshade)

13. Install sun roof opening trim moulding

14. Install spot light assembly

15. Install front assist grip sub-assembly

16. Install rear assist grip sub-assembly

17. Install visor holder

18. Install visor assembly lh

19. Install visor assembly rh

20. Install roof console box assembly

21. Install front pillar garnish lh

22. Install front pillar garnish rh

23. Install roof side inner garnish lh

24. Install roof side inner garnish rh

25. Install upper center pillar garnish lh

26. Install lower center pillar garnish lh

27. Connect front seat outer belt assembly lh

28. Install lap belt outer anchor cover (for lh side)

29. Install front door opening trim weatherstrip lh

30. Install cowl side trim sub-assembly lh

31. Install front door scuff plate lh

32. Install upper center pillar garnish rh

33. Install lower center pillar garnish rh

34. Connect front seat outer belt assembly rh

35. Install lap belt outer anchor cover (for rh side)

36. Install front door opening trim weatherstrip rh

37. Install cowl side trim sub-assembly rh

38. Install front door scuff plate rh

39. Install rear door inner glass weatherstrip lh

40. Install rear door trim board sub-assembly lh

41. Install door assist grip cover lh

42. Install rear door inside handle bezel plug lh

43. Install reclining remote control lever sub-assembly lh (for reclining seat type)

44. Install reclining remote control lever sub-assembly rh (for reclining seat type)

45. Install rear door opening trim weatherstrip lh

46. Install rear door scuff plate lh

47. Install rear door opening trim weatherstrip rh

48. Install rear door scuff plate rh

49. Install center seatback assembly (for reclining seat type)

50. Install separate type rear seatback assembly lh (for reclining seat type)

51. Install separate type rear seatback assembly rh (for reclining seat type)

52. Install rear seatback cover (for reclining seat type)

53. Install rear side seatback assembly lh (for fold down seat type)

54. Install rear side seatback assembly rh (for fold down seat type)

55. Install separate type rear seatback assembly lh (for fold down seat type)

56. Install separate type rear seatback assembly rh (for fold down seat type)

57. Install rear center seat headrest assembly

58. Install rear seat headrest assembly

59. Install rear seat cushion assembly

60. Install front seat assembly lh (for power seat)

61. Install inner seat track bracket cover rh (for power seat)

62. Install seat track cover lh (for power seat)

63. Install front seat headrest assembly (for power seat)

64. Install front seat assembly lh (for manual seat)

65. Install inner seat track bracket cover lh (for manual seat)

66. Install seat track cover lh (for manual seat)

67. Install front seat headrest assembly (for manual seat)

68. Install front seat assembly rh (for power seat)

69. Install inner seat track bracket cover lh (for power seat)

70. Install seat track cover rh (for power seat)

71. Install front seat headrest assembly (for power seat)

72. Install front seat assembly rh (for manual seat)

73. Install inner seat track bracket cover rh (for manual seat)

74. Install seat track cover rh (for manual seat)

75. Install front seat headrest assembly (for manual seat)

76. Connect cable to negative battery terminal

77. Inspect srs warning light

78. Reset sliding roof drive gear sub-assembly

79. Inspect sliding roof system

80. Inspect front seat assembly (for power seat)

81. Inspect front seat adjuster assembly (for manual seat)

​

1. Install the sliding roof weatherstrip as follows:
   

   1. Position the joint of the weatherstrip at the rear center.

   2. Align the marks on the weatherstrip with the middle marks at the corners of the sliding roof panel and install the weatherstrip.

   3. Install the lip of the weatherstrip firmly.
      

      
      
      
      

1. Install the sliding roof housing sub-assembly with the 4 bolts and 8 nuts.
   

   
   
   
   

   Torque:

   5.5 N*m{56 kgf*cm, 49 in.*lbf}

2. Connect the 4 sliding roof drain hoses.

   NOTICE:

   The clip must face toward the outside of the vehicle and also be above the lower surface of the sliding roof housing when installing the drain hoses.

1. Using a T25 "TORX" driver, temporarily install the sliding roof glass sub-assembly with the 4 screws.
   

   
   
   
   

2. Perform a level check.
   

   1. Check the difference in level for "a" between the roof panel and the upper surface of the weatherstrip when the sliding roof glass is fully closed.

      Standard:

      Area	Measurement
      A - A	0 + 1.0 mm (0 + 0.039 in.) 0 - 2.0 mm (0 - 0.079 in.)
      B - B	0 + 2.0 mm (0 + 0.079 in.) 0 - 1.0 mm (0 - 0.039 in.)
      C - C	0 + 1.5 mm (0 + 0.059 in.) 0 - 1.5 mm (0 - 0.059 in.)
      D - D	0 + 1.5 mm (0 + 0.059 in.) 0 - 1.0 mm (0 - 0.039 in.)

      HINT:

      "+" represents the condition that the glass is above the panel level. "-" represents the condition that the glass is below the panel level.

3. Perform a gap check.
   

   1. Check the gap between the roof panel and roof glass.

      NOTICE:

      The gap must be even all around.

4. After adjusting the sliding roof glass, using a T25 "TORX" driver, install the sliding roof glass sub-assembly with the 4 screws.

   Torque:

   4.0 N*m{41 kgf*cm, 35 in.*lbf}

1. After adjusting the sliding roof glass sub-assembly, check for water leaks.

2. If there are any leaks, readjust the sliding roof glass sub-assembly.

1. Engage the 6 claws and install the sliding roof side garnish LH.

HINT:

Use the same procedures for the RH side and the LH side.

HINT:

Use the same procedures for the RH side and the LH side.

1. Engage the 2 claws and install the front side rail spacer LH.

HINT:

Use the same procedures for the RH side and the LH side.

1. Pull the roof headlining assembly into the vehicle through the rear left door.

2. Engage the hook, 4 clips, and 2 fasteners.

3. Connect the sliding roof drive gear connector.

4. Connect the antenna cord sub-assembly connector and engage the clamp to the rear pillar RH.

5. Connect the antenna cord sub-assembly connector and engage each clamp to the front pillar RH.

6. Install the radio setting condenser to the front pillar RH with the bolt.

7. Connect the No. 1 roof wire connector and engage each clamp to the front pillar LH.
   

   
   
   
   

1. Engage the 2 claws.

2. Using a screwdriver, turn the pin of each sunshade trim holder 90°to install the sunshade trim holders.

1. Align the paint mark on the inner surface of the opening trim moulding with the notch of the roof headlining, and install the sun roof opening trim moulding so that joining point of the opening trim is on the left side of the vehicle as shown in the illustration.

   NOTICE:

   After installation, check that the corners fit correctly.

1. Push the light bulb holder in the direction indicated by the arrow in the illustration to engage the claw.

2. Engage the 4 claws.

3. Engage the 6 claws and install the spot light assembly.

1. Assemble the front assist grip sub-assembly as shown in the illustration.

2. Install the front assist grip sub-assembly.

   HINT:

   Use the same procedures for the RH side and the LH side.

HINT:

Use the same procedures for the rear side and the front side.

1. Engage the 2 claws.

2. Push in the visor holder and turn it approximately 45°as shown in the illustration.
   

   
   
   
   

1. Engage the 2 clips and install the visor assembly LH.

2. Engage the 4 claws and install the visor bracket cover.

HINT:

Use the same procedures for the RH side and the LH side.

1. Connect the connectors.

2. Engage the 2 claws and 2 clips, and then install the roof console box assembly.

1. Remove the protective cover.

2. Install a new clip <A> on the front pillar garnish LH.

3. Engage the 2 claws and 2 clips, then install the front pillar garnish LH.

1. Remove the protective cover.

2. Install a new clip <A> on the front pillar garnish RH.

3. Engage the 2 claws and 2 clips, then install the front pillar garnish RH.

1. Engage the 5 clips and 2 claws, then install the roof side inner garnish LH.

HINT:

Use the same procedures for the RH side and the LH side.

1. Engage the clip.

2. Install the upper center pillar garnish LH with the bolt.

1. Engage the 2 claws and 2 clips, then install the lower center pillar garnish LH.

1. Install the floor end of the front seat outer belt assembly LH with the bolt.

   Torque:

   42 N*m{428 kgf*cm, 31 ft.*lbf}

1. Engage the 3 claws and install the lap belt outer anchor cover.

1. Install the front door opening trim weatherstrip LH as shown in the illustration.

   NOTICE:

   After installation, check that the corners fit correctly.

1. Engage the 2 clips.

2. Install the cowl side trim sub-assembly LH with the cowl side trim clip.

1. Engage the 7 claws and 3 clips, then install the front door scuff plate LH.

HINT:

Use the same procedures for the RH side and the LH side.

HINT:

Use the same procedures for the RH side and the LH side.

HINT:

Use the same procedures for the RH side and the LH side.

HINT:

Use the same procedures for the RH side and the LH side.

1. Install the front door opening trim weatherstrip RH as shown in the illustration.

   NOTICE:

   After installation, check that the corners fit correctly.

HINT:

Use the same procedures for the RH side and the LH side.

HINT:

Use the same procedures for the RH side and the LH side.

1. Engage the 3 claws to install the rear door inner glass weatherstrip.

1. Engage the claw to install the No. 1 door scuff plate clamp.

2. Connect each connector.

3. Engage the rear door trim board with the 4 clips of the rear door inner glass weatherstrip.

4. Engage the 7 clips to install the rear door trim board to the rear door panel.

5. Install the 3 screws.

1. Engage the 6 claws and install the door assist grip cover.

1. Engage the 3 claws to install the rear door inside handle bezel plug.

1. Install the rear seat reclining control cable.

2. Engage the 2 clips and claw and then install the reclining remote control lever sub-assembly.

3. Install the bolt.

   Torque:

   18 N*m{184 kgf*cm, 13 ft.*lbf}

4. Adjust the control lever to set the rear reclining adjuster assembly to its upper most position.

5. Pull plate A toward the front of the vehicle to lock the plate.

HINT:

Use the same procedures for the RH side and the LH side.

1. Install the rear door opening trim weatherstrip LH as shown in the illustration.

   NOTICE:

   After installation, check that the corners fit correctly.

1. Engage the 5 claws and 2 clips, then install the rear door scuff plate LH.

1. Install the rear door opening trim weatherstrip RH as shown in the illustration.

   NOTICE:

   After installation, check that the corners fit correctly.

HINT:

Use the same procedures for the RH side and the LH side.

1. Install the center seatback assembly with the 2 bolts.

   Torque:

   18 N*m{184 kgf*cm, 13 ft.*lbf}

1. Install the separate type rear seatback assembly LH with the 2bolts and 2 nuts.

   Torque:

   18 N*m{184 kgf*cm, 13 ft.*lbf}

2. Engage the 3 clamps and install the cover.

3. Install the 2 rear seat belts.

1. Install the separate type rear seatback assembly RH with the 2 bolts and 2 nuts.

   Torque:

   18 N*m{184 kgf*cm, 13 ft.*lbf}

2. Engage the 3 clamps and install the cover.

3. Install the rear seat belt.

1. Install the rear side seatback assembly with the bolt.

   Torque:

   18 N*m{184 kgf*cm, 13 ft.*lbf}

HINT:

Use the same procedures for the RH side and the LH side.

1. Install the separate type rear seatback assembly with the 2 bolts.

   Torque:

   18 N*m{184 kgf*cm, 13 ft.*lbf}

1. Install the separate type rear seat back assembly with the 2 bolts.

   Torque:

   18 N*m{184 kgf*cm, 13 ft.*lbf}

1. Attach the front hooks of the bench type rear seat cushion assembly to the vehicle body.

2. Confirm that the seat cushion is firmly installed.

   NOTICE:

   When installing the bench type rear seat cushion assembly, make sure that the seat belt buckle is not under the bench type rear seat cushion assembly.

1. Place the seat in the cabin.

2. Connect the connectors under the seat.

3. Connect the cable to the negative (-) battery terminal.

4. Move the front seat assembly fully forward by operating the slide and vertical power seat switch knob.

   NOTICE:

   Check that the seat is locked.

5. Temporarily install the front side of the front seat assembly with the 2 bolts.

6. Move the front seat assembly fully forward by operating the slide and vertical power seat switch knob.

   NOTICE:

   Check that the seat is locked.

7. Temporarily install the rear side of the front seat assembly with the 2 bolts.

8. Move the front seat assembly to the rearmost position by operating the slide and vertical power seat switch knob.

   NOTICE:

   Check that the seat is locked.

9. Fully tighten the 2 bolts on the front side of the front seat assembly in the order of the inner side bolt and then the outer side bolt.

   Torque:

   37 N*m{377 kgf*cm, 27 ft.*lbf}

10. Move the front seat assembly fully forward by operating the slide and vertical power seat switch knob.

    NOTICE:

    Check that the seat is locked.

11. Fully tighten the 2 bolts on the rear side of the front seat assembly in the order of the inner side bolt and then the outer side bolt.

    Torque:

    37 N*m{377 kgf*cm, 27 ft.*lbf}

1. Slide the inner seat track bracket cover along the seat rail toward the front of the vehicle. Engage claw A to the seat rail.

2. Push the inner seat track bracket cover to engage claw B.

1. Slide the seat track cover along the seat rail toward the front of the vehicle. Engage claw A to the seat rail.

2. Push the seat track cover to engage claw B.

1. Place the front seat assembly in the vehicle and align the adjuster pin with the hole on the vehicle side.

2. Connect the connector and clamp.

3. Move the front seat assembly to the rearmost position by operating the slide handle.

   NOTICE:

   Check that the seat is locked.

4. Temporarily install the front seat track bracket with the 2 bolts.

5. Move the front seat assembly fully forward by operating the slide handle.

   NOTICE:

   Check that the seat is locked.

6. Temporarily install the rear seat track bracket with the 2 bolts.

7. Move the front seat assembly to the rearmost position by operating the slide handle.

   NOTICE:

   Check that the seat is locked.

8. Fully tighten the 2 bolts on the front seat track bracket in the order of the inner side bolt and then the outer side bolt.

   Torque:

   37 N*m{377 kgf*cm, 27 ft.*lbf}

9. Move the front seat assembly fully forward by operating the slide handle.

   NOTICE:

   Check that the seat is locked.

10. Fully tighten the 2 bolts on the rear seat track bracket in the order of the inner side bolt and then the outer side bolt.

    Torque:

    37 N*m{377 kgf*cm, 27 ft.*lbf}

1. Slide the inner seat track bracket cover along the seat rail toward the front of the vehicle. Engage claw A to the seat rail.

2. Push the seat track bracket cover inner to engage claw B.

1. Slide the seat track cover along the seat rail toward the front of the vehicle. Engage claw A to the seat rail.

2. Push the seat track cover to engage claw B.

HINT:

Use the same procedures for the RH side and the LH side.

HINT:

Use the same procedures for the RH side and the LH side.

HINT:

Use the same procedures for the RH side and the LH side.

HINT:

Use the same procedures for the RH side and the LH side.

HINT:

Use the same procedures for the RH side and the LH side.

HINT:

Use the same procedures for the RH side and the LH side.

1. Check the power seat operation.

2. Check the seat heater operation (with seat heater system).
   

   1. Turn the ignition switch on (IG).

   2. Turn the seat heater switch ON.

   3. Wait 5 minutes or more and confirm that the seat surface becomes warm.