Knock Sensor - Removal(2006/01 - 2007/12)

Brand:

Toyota

Model Name:

Camry ACV40 GSV40

Manual:

Repair Manual

Section:

2Az-Fe Engine Control System

Title:

Knock Sensor

  1. Discharge fuel system pressure

  2. Disconnect cable from negative battery terminal

  3. Remove no. 1 engine cover sub-assembly

  4. Drain engine coolant

  5. Remove windshield wiper arm and blade assembly lh

  6. Remove windshield wiper arm and blade assembly rh

  7. Remove front fender to cowl side seal lh

  8. Remove front fender to cowl side seal rh

  9. Remove cowl top ventilator louver sub-assembly

  10. Remove windshield wiper motor and link

  11. Remove outer cowl top panel sub-assembly

  12. Remove air cleaner cap sub-assembly

  13. Remove air cleaner case sub-assembly

  14. Remove throttle body

  15. Disconnect fuel tube

  16. Remove fuel delivery pipe with injector

  17. Remove intake manifold

  18. Remove knock sensor



1. DISCHARGE FUEL SYSTEM PRESSURE
HINT:
Click here.


2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL


3. REMOVE NO. 1 ENGINE COVER SUB-ASSEMBLY
  1. Remove the 2 nuts and cover. Camry
  2. Remove the 2 nuts and cover.



4. DRAIN ENGINE COOLANT
NOTICE:
Do not remove the radiator cap sub-assembly while the engine and radiator are still hot. Pressurized, hot engine coolant and steam may be released and cause serious burns.
  1. Remove the radiator cap sub-assembly from the radiator assembly.

  1. Loosen the radiator drain cock plug and cylinder block drain cock plug, then drain the coolant.


    Knock Sensor - Components Camry

    HINT:
    Collect the coolant in a container and dispose of it according to the regulations in your area.


5. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY LH
  1. Remove the nut and the front wiper arm and blade assembly LH. Camry
  2. Remove the nut and the front wiper arm and blade assembly LH.



6. REMOVE WINDSHIELD WIPER ARM AND BLADE ASSEMBLY RH
  1. Remove the nut and the front wiper arm and blade assembly RH. Camry
  2. Remove the nut and the front wiper arm and blade assembly RH.



7. REMOVE FRONT FENDER TO COWL SIDE SEAL LH
  1. Disengage the claw and remove the front fender to cowl side seal LH. Camry
  2. Disengage the claw and remove the front fender to cowl side seal LH.



8. REMOVE FRONT FENDER TO COWL SIDE SEAL RH
  1. Disengage the claw and remove the front fender to cowl side seal RH. Camry
  2. Disengage the claw and remove the front fender to cowl side seal RH.



9. REMOVE COWL TOP VENTILATOR LOUVER SUB-ASSEMBLY
  1. Remove the 2 clips. Camry
  2. Remove the 2 clips.

  1. Disengage the 4 claws and remove the cowl top ventilator louver sub-assembly.



10. REMOVE WINDSHIELD WIPER MOTOR AND LINK
  1. Disconnect the connector. Camry
  2. Disconnect the connector.

  1. Remove the 4 bolts and the windshield wiper motor and link assembly. Camry
  2. Remove the 4 bolts and the windshield wiper motor and link assembly.



11. REMOVE OUTER COWL TOP PANEL SUB-ASSEMBLY
  1. Remove the 4 bolts, 4 nuts and outer cowl top panel sub-assembly. Camry
  2. Remove the 4 bolts, 4 nuts and outer cowl top panel sub-assembly.



12. REMOVE AIR CLEANER CAP SUB-ASSEMBLY
  1. Disconnect the mass air flow meter connector (*1). Camry
  2. Disconnect the mass air flow meter connector (*1).

  1. Disconnect the purge VSV connector (*2).

  1. Disconnect the 2 purge VSV vacuum hoses (*3).

  1. Disconnect the purge line hose from the clamp (*4).

  1. Disconnect the No. 2 ventilation hose from the air cleaner hose. Camry
  2. Disconnect the No. 2 ventilation hose from the air cleaner hose.

  1. Lock the No. 1 air cleaner hose clamp, and then disconnect the No. 1 air cleaner hose from the throttle body. Camry
  2. Lock the No. 1 air cleaner hose clamp, and then disconnect the No. 1 air cleaner hose from the throttle body.

  1. Remove the 2 bolts and air cleaner cap. Camry
  2. Remove the 2 bolts and air cleaner cap.

  1. Remove the air cleaner filter element from the air cleaner case.



13. REMOVE AIR CLEANER CASE SUB-ASSEMBLY
  1. Disconnect the hose clamp. Camry
  2. Disconnect the hose clamp.

  1. Remove the 3 bolts and air cleaner case.



14. REMOVE THROTTLE BODY
  1. Disconnect the throttle position sensor connector and wire harness clamp. Camry
  2. Disconnect the throttle position sensor connector and wire harness clamp.

  1. Remove the 4 bolts, and then remove the fuel pipe support and throttle body. Camry
  2. Remove the 4 bolts, and then remove the fuel pipe support and throttle body.

  1. Disconnect the purge line hose from the throttle body. Camry
  2. Disconnect the purge line hose from the throttle body.

  1. Disconnect the water by-pass hose from the throttle body.

  1. Disconnect the No. 2 water by-pass hose from the throttle body.

  1. Disconnect the No. 1 throttle body hose from the throttle body.

  1. Remove the gasket from the intake manifold. Camry
  2. Remove the gasket from the intake manifold.



15. DISCONNECT FUEL TUBE
  1. Remove the No. 1 fuel pipe clamp.NOTICE: Check for foreign matter on the pipe and around the connector before disconnecting the quick connector. Clean the connector if necessary. Camry
  2. Remove the No. 1 fuel pipe clamp.

    NOTICE:
    Check for foreign matter on the pipe and around the connector before disconnecting the quick connector. Clean the connector if necessary.
  1. If the connector and pipe are stuck, pinch the connector, and push and pull the pipe to disconnect them.NOTICE: Do not use any tools in this procedure.Check for foreign matter on the sealing surface of the disconnected pipe. Clean it if necessary. Camry
  2. If the connector and pipe are stuck, pinch the connector, and push and pull the pipe to disconnect them.

    NOTICE:
    1. Do not use any tools in this procedure.
    2. Check for foreign matter on the sealing surface of the disconnected pipe. Clean it if necessary.
  1. Separate the fuel tube from the fuel hose clamp. Camry
  2. Separate the fuel tube from the fuel hose clamp.



16. REMOVE FUEL DELIVERY PIPE WITH INJECTOR
  1. Remove the 2 wire harness clamps. Camry
  2. Remove the 2 wire harness clamps.

  1. Disconnect the 4 fuel injector connectors.

  1. Remove the 2 bolts, then remove the fuel delivery pipe together with the 4 fuel injectors.NOTICE: Be careful not to drop the fuel injectors when removing the fuel delivery pipe. Camry
  2. Remove the 2 bolts, then remove the fuel delivery pipe together with the 4 fuel injectors.

    NOTICE:
    Be careful not to drop the fuel injectors when removing the fuel delivery pipe.
  1. Remove the 2 delivery pipe spacers from the cylinder head. Camry
  2. Remove the 2 delivery pipe spacers from the cylinder head.

  1. Remove the 4 insulators from the cylinder head.



17. REMOVE INTAKE MANIFOLD
  1. Disconnect the union to check valve hose from the brake booster.

  1. Disconnect the camshaft timing oil control valve connector. Camry
  2. Disconnect the camshaft timing oil control valve connector.

  1. Remove the wire harness clamp.

  1. Remove the union to check valve hose from the vacuum hose clamp.

  1. Remove the 5 bolts, 2 nuts and intake manifold.

  1. Remove the gasket from the intake manifold. Camry
  2. Remove the gasket from the intake manifold.



18. REMOVE KNOCK SENSOR
  1. Disconnect the knock sensor connector. Camry
  2. Disconnect the knock sensor connector.

  1. Remove the nut and knock sensor.