Windshield Glass - Installation(2007/12 - 2009/01)

1. Install no. 2 windshield glass stopper

2. Install windshield glass retainer

3. Install no. 1 windshield glass stopper

4. Install windshield moulding

5. Install window glass adhesive dam

6. Install windshield glass assembly

7. Check for leaks and repair

8. Install roof headlining assembly (w/o sliding roof)

9. Install roof headlining assembly (w/ sliding roof)

10. Install front assist grip sub-assembly

11. Install visor holder

12. Install visor assembly lh

13. Install visor assembly rh

14. Install roof console box assembly

15. Install front pillar garnish lh

16. Install front pillar garnish rh

17. Install front door opening trim weatherstrip lh

18. Install front door opening trim weatherstrip rh

19. Install rain sensor tape (if replacing rain sensor tape)

20. Install rain sensor

21. Install rain sensor cover

22. Install inner rear view mirror assembly (w/o ec mirror)

23. Install inner rear view mirror assembly (w/ ec mirror)

24. Install inner rear view mirror stay holder cover (w/ ec mirror)

25. Install cowl top ventilator louver sub-assembly

26. Install front fender to cowl side seal rh

27. Install front fender to cowl side seal lh

28. Connect cable to negative battery terminal

29. Install front wiper arm and blade assembly lh

30. Install front wiper arm and blade assembly rh

31. Inspect srs warning light

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1. Using a brush or sponge, coat the application area of the No. 2 stoppers with Primer G.

   NOTICE:

   1. Do not apply too much primer.
      
   2. Allow the primer coating to dry for 3 minutes or more.
      
   3. Do not keep any of the opened Primer G for later use.
      

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install 2 new No. 2 stoppers onto the windshield glass, as shown in the illustration.

   HINT:

   Only 2-piece type No. 2 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

   Standard dimension:

   Area	Dimension
   A	13.2 mm (0.519 in.)

   
   
   
   
   
   

1. Using a brush or sponge, coat the application area of the retainers with Primer G.

   NOTICE:

   1. Do not apply too much primer.
      
   2. Allow the primer coating to dry for 3 minutes or more.
      
   3. Do not keep any of the opened Primer G for later use.
      

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install 2 new retainers onto the windshield glass, as shown in the illustration.
   

   
   
   
   

1. Install 2 new No. 1 stoppers to the vehicle body, as shown in the illustration.

   HINT:

   Only 2-piece type No. 1 stoppers are supplied. Use the 2-piece type stoppers even if a 1-piece type was used.

1. Using a brush or sponge, coat the application area of moulding with Primer G.

   NOTICE:

   1. Do not apply too much primer.
      
   2. Allow the primer coating to dry for 3 minutes or more.
      
   3. Do not keep any of the opened Primer G for later use.
      

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new moulding onto the windshield glass, as shown in the illustration.
   

   
   
   
   

1. Using a brush or sponge, coat the application area of adhesive dam with Primer G.

   NOTICE:

   1. Do not apply too much primer.
      
   2. Allow the primer coating to dry for 3 minutes or more.
      
   3. Do not keep any of the opened Primer G for later use.
      

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Install a new adhesive dam onto the windshield glass, as shown in the illustration.

   NOTICE:

   Install the new adhesive dam along the ceramic notches.

   Standard dimension:

   Area	Dimension
   A	6.5 mm (0.255 in.)

   
   
   
   
   
   

1. Position the windshield glass assembly.
   

   1. Using a suction cup, place the windshield glass assembly in the correct position.

   2. Check that the whole contact surface of the windshield glass rim is perfectly even.

   3. Align the matchmarks on the windshield glass and vehicle body.

      NOTICE:

      Check that the windshield glass stoppers are attached to the vehicle body correctly.

   4. Remove the windshield glass assembly.

2. Using a brush, coat the installation surface on the vehicle body with Primer M.

   NOTICE:

   1. Do not coat the adhesive with Primer M.
      
   2. Do not apply too much primer.
      
   3. Allow the primer coating to dry for 3 minutes or more.
      
   4. Do not keep any of the opened Primer M for later use.
      

   HINT:

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

3. Using a brush or sponge, coat the application area of adhesive with Primer G.

   NOTICE:

   1. Do not apply too much primer.
      
   2. Allow the primer coating to dry for 3 minutes or more.
      
   3. Do not keep any of the opened Primer G for later use.
      

   HINT:

   1. Apply Primer G onto the ceramic notches.
      
   2. If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.
      

   Standard dimension:

   Area	Dimension
   a	8.7 mm (0.342 in.)
   b	7.0 mm (0.275 in.)
   c	6.5 mm (0.255 in.)

   
   
   
   
   
   

4. Apply adhesive (Adhesive: TOYOTA genuine windshield glass adhesive or equivalent).
   

   1. Cut off the tip of the cartridge nozzle, as shown in the illustration.

      HINT:

      After cutting off the tip, use all adhesive within the time described in the table below.

      Usage time frame:

      Temperature	Tack-free Time
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour and 40 minutes
      5°C (41°F)	8 hours

   2. Load the sealer gun with cartridge.

   3. Apply adhesive to the windshield glass, as shown in the illustration.

      HINT:

      Apply adhesive onto the ceramic notches.

      Standard dimension:

      Area	Dimension
      a	8.7 mm (0.342 in.)
      b	6.5 mm (0.255 in.)
      c	12.0 mm (0.472 in.)
      d	8.0 mm (0.315 in.)

      
      
      
      
      
      

5. Install the windshield glass assembly.
   

   1. Using a suction cup, position the windshield glass so that the matchmarks are aligned, and press it in gently along the rim.

      NOTICE:

      1. Check that the windshield glass stoppers are attached to the vehicle body correctly.
         
      2. Check the clearance between the vehicle body and windshield glass.
         

   2. Lightly press the front surface of the windshield glass to ensure a close fit.

      HINT:

      Press the glass with force of 98 N (10 kgf, 22 lb) or more.

   4. If necessary, use a scraper to correct the level or position of adhesive that has been applied.

      HINT:

      Apply adhesive onto the windshield glass rim.

   5. Hold the windshield glass using protective tape until applied adhesive becomes hard.

      NOTICE:

      Do not drive the vehicle for the time described in the table below.

      Minimum time:

      Temperature	Minimum time prior to driving vehicle
      35°C (95°F)	1 hour and 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

1. After the adhesive has hardened, apply water from the outside of the vehicle. Check that no water leaks into the cabin.

2. If water leaks into the cabin, allow the water to dry and add adhesive.

3. Remove the protective tape.

1. Assemble the front assist grip sub-assembly as shown in the illustration.

2. Install the front assist grip sub-assembly.

   HINT:

   Use the same procedures for the RH side and the LH side.

1. Engage the 2 claws.

2. Push in the visor holder and turn it approximately 45°as shown in the illustration.
   

   
   
   
   

1. Engage the 2 clips and install the visor assembly LH.

2. Engage the 4 claws and install the visor bracket cover.

HINT:

Use the same procedures for the RH side and the LH side.

1. Connect the connectors.

2. Engage the 2 claws and 2 clips, and then install the roof console box assembly.

1. Remove the protective cover.

2. Install a new clip <A> on the front pillar garnish LH.

3. Engage the 2 claws and 2 clips, then install the front pillar garnish LH.

1. Remove the protective cover.

2. Install a new clip <A> on the front pillar garnish RH.

3. Engage the 2 claws and 2 clips, then install the front pillar garnish RH.

1. Install the front door opening trim weatherstrip LH as shown in the illustration.

   NOTICE:

   After installation, check that the corners fit correctly.

1. Install the front door opening trim weatherstrip RH as shown in the illustration.

   NOTICE:

   After installation, check that the corners fit correctly.

HINT:

If replacing rain sensor tape.

1. Remove the releasing sheet (yellow side) from new rain sensor tape and attach the tape to the position indicated in the illustration (the sensor part of the rain sensor) while pushing out air bubbles with your fingers.

2. Remove the releasing sheet (white side) from the rain sensor tape.

   NOTICE:

   1. The rain sensor tape can be reused, however, replace it with a new one if it is dirty or damaged.
      
   2. Check that the old rain sensor tape is not left on the windshield glass. If the tape is still on the windshield glass, remove it before installing the rain sensor.
      
   3. Do not touch the sensor tape surface or the glass surface directly with your fingers.
      
   4. Clean up dirt on the glass with a cloth, etc.
      

   Area	Measurement
   A	7.3 mm (0.287 in.)
   B	13.5 mm (0.531 in.)

1. Connect the connector.

2. Gradually attach the rain sensor to the glass surface to prevent air bubbles from forming between them.

3. Push in the stopper.

   NOTICE:

   1. Do not touch the sensor tape surface or the glass surface directly with your fingers.
      
   2. Clean up dirt on the glass with a cloth, etc.
      
   3. After installing the rain sensor, there should be no air bubbles between the windshield glass and the rain sensor tape.
      

1. Install the rain sensor cover.

1. Slide the inner rear view mirror assembly in the direction indicated by the arrow shown in the illustration to install it.

2. Engage the 2 claws and install the cover.

1. Slide the inner rear view mirror assembly in the direction indicated by the arrow shown in the illustration to install it.

2. Using a "TORX" socket wrench (T20), install the screw.

   Torque:

   1.8 N*m{18 kgf*cm, 16 in.*lbf}

3. Connect the connector.

1. Engage the 2 claws and install the inner rear view mirror stay holder cover as shown in the illustration.

1. Engage the 4 claws and install the cowl top ventilator louver sub-assembly.

2. Install the 2 clips.

1. Engage the claw and install the front fender to cowl side seal RH.

1. Engage the claw and install the front fender to cowl side seal LH.

1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

2. Clean the wiper arm serrations.

3. When reinstalling:
   

   1. Clean the wiper pivot serrations with a wire brush.

4. Install the front wiper arm and blade assembly LH with the nut to the position shown in the illustration.

   Torque:

   20 N*m{204 kgf*cm, 15 ft.*lbf}

   HINT:

   Hold the arm hinge by hand to fasten the nut.

   Area	Measurement
   A	37 to 52 mm (1.46 to 2.05 in.)

1. Operate the wiper and stop the windshield wiper motor at the automatic stop position.

2. Clean the wiper arm serrations.

3. When reinstalling:
   

   1. Clean the wiper pivot serrations with a wire brush.

4. Install the front wiper arm and blade assembly RH with the nut to the position shown in the illustration.

   Torque:

   20 N*m{204 kgf*cm, 15 ft.*lbf}

   HINT:

   Hold the arm hinge by hand to fasten the nut.

   Area	Measurement
   A	23 to 38 mm (0.90 to 1.49 in.)

5. Operate the front wipers while spraying washer fluid on the windshield glass. Make sure that the front wipers function properly and the wipers do not come into contact with the vehicle body.