Model Name:
4Runner GRN210 215 UZN210 215
Section:
1Gr-Fe Engine Control System
Description
Wiring diagram
Inspection procedure
Check operation of engine cranking
Read value of intelligent tester (sta signal)
Inspect ecm (star and stsw voltage)
Inspect park/neutral position switch assembly
Inspect starter relay
Check harness and connector (park/neutral position switch - body ground)
Inspect engine room relay block (starter relay voltage)
Inspect starter assembly
Check fuse (sta no. 2)
Inspect ignition or starter switch assembly
SFI SYSTEM > Cranking Holding Function Circuit
DESCRIPTION
The starter is controlled by the ECM, when the ECM detects a start signal (STSW) from the ignition switch, this system monitors the engine speed (NE) and continues to operate the starter until it has determined that the engine has started (engine speed reaches approximately 500 rpm). If the engine is already running and the ignition switch is turned to START, the ECM will not operate the starter.WIRING DIAGRAM
Refer to DTC P0617 (Click here).INSPECTION PROCEDURE
1.CHECK OPERATION OF ENGINE CRANKING
When turning the ignition switch to the ST position, check whether the starter motor starts.
| OK |  |
| CHECK FOR INTERMITTENT PROBLEMS |
| |
| NG |
|
 |
|
2.READ VALUE OF INTELLIGENT TESTER (STA SIGNAL)
Connect the intelligent tester to the DLC3.
Select the following menu items: DIAGNOSIS / ENHANCED OBD II / DATA LIST / ALL / STARTER SIG.
Read the values.
- Standard:
STARTER SIG
| Ignition Switch Position
|
OFF
| ON
|
ON
| START
|
| NG |
|
 |
|
3.INSPECT ECM (STAR AND STSW VOLTAGE)
Measure the voltage between the terminals of the E5 and E6 ECM connectors, while cranking the engine.
- Standard voltage:
Tester Connection
| Specified Condition
|
STAR/NSW (E5-8) - E1 (E6-1)
| 9 to 14 V
|
STSW (E5-12) - E1 (E6-1)
| 9 to 14 V
|
- Result:
Terminal STAR
| Terminal STSW
| Proceed to
|
9 to 14 V
| 9 to 14 V
| A
|
0 V
| 9 to 14 V
| B
|
0 V
| 0 V
| C
|
| A |
|
 |
|
4.INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY
Disconnect the P1 park/neutral position switch connector.
Check for continuity between each terminal shown below when the shift lever is moved to each position.
- Standard:
Shift Position
| Tester Connection
| Specified Condition
|
P
| 1 - 3 6 - 9
| Continuity
|
R
| 2 - 3
| |
N
| 3 - 5 6 - 9
| |
D
| 3 - 7
| |
3
| 3 - 4
| |
2, L
| 3 - 8
| |
| NG |  |
| REPLACE PARK/NEUTRAL POSITION SWITCH ASSEMBLY |
| |
| OK |
|
 |
|
| CHECK AND REPLACE HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - ECM) |
5.INSPECT STARTER RELAY
Remove the starter relay from the engine room R/B.
Inspect the starter relay.
- Standard:
Tester Connection
| Specified Condition
|
1 - 2
| Continuity
|
3 - 5
| No continuity
|
Continuity (Apply battery voltage to terminals 1 and 2)
| |
Reinstall the starter relay.
| NG |  |
| REPLACE STARTER RELAY |
| |
| OK |
|
 |
|
6.CHECK HARNESS AND CONNECTOR (PARK/NEUTRAL POSITION SWITCH - BODY GROUND)
Check the harness and connector between the park/neutral position switch and starter relay.
Disconnect the P1 park/neutral position switch connector.
Remove the starter relay from the engine room R/B.
Measure the resistance between the wire harness side connectors.
- Standard resistance (Check for open):
Tester Connections
| Specified Conditions
|
Park/neutral position switch (P1-6) - Starter relay (1)
| Below 1 Ω
|
- Standard resistance (Check for short):
Tester Connections
| Specified Conditions
|
Park/neutral position switch (P1-6) or Starter relay (1) - Body ground
| 10 kΩ or higher
|
Reconnect the park/neutral position switch connector.
Reinstall the starter relay.
Check the harness and connector between the starter relay, and body ground.
Measure the resistance between each relay and body ground.
- Standard resistance (Check for open):
Tester Connections
| Specified Conditions
|
Starter relay (2) - Body ground
| Below 1 Ω
|
Reinstall the starter relay.
| NG |  |
| REPAIR OR REPLACE HARNESS OR CONNECTOR |
| |
| OK |
|
 |
|
7.INSPECT ENGINE ROOM RELAY BLOCK (STARTER RELAY VOLTAGE)
Remove the starter relay from the engine room R/B.
Measure the voltage between the terminal of the engine room R/B and body ground.
- Standard voltage:
Tester Connections
| Specified Conditions
|
Starter relay (5) - Body ground
| 9 to 14 V
|
Reinstall the starter relay.
| NG |  |
| CHECK AND REPLACE HARNESS AND CONNECTOR (STARTER RELAY - BATTERY) |
| |
| OK |
|
 |
|
8.INSPECT STARTER ASSEMBLY
Inspect the starter assembly (Click here for Standard, Click here for Cold area).
| NG |  |
| REPAIR OR REPLACE STARTER ASSEMBLY |
| |
| OK |
|
 |
|
| CHECK AND REPLACE HARNESS AND CONNECTOR (STARTER RELAY - STARTER, STARTER - BATTERY) |
9.CHECK FUSE (STA NO. 2)
Remove the STA No. 2 fuse from the driver side J/B.
Check for continuity in the STA No. 2 fuse.
- Standard:
- Continuity
Reinstall the STA No. 2 fuse.
| NG |  |
| CHECK FOR SHORT IN ALL HARNESSES AND CONNECTORS CONNECTED NO. 2 STA FUSE AND REPLACE NO. 2 STA FUSE |
| |
| OK |
|
 |
|
10.INSPECT IGNITION OR STARTER SWITCH ASSEMBLY
Disconnect the I18 ignition switch connector.
Check for continuity between the terminals shown in the chart below.
- Standard:
Switch Position
| Tester Connection
| Specified Condition
|
LOCK
| All terminal to terminal
| No continuity
|
ACC
| 2 - 3
| Continuity
|
ON
| 2 - 3, 2 - 4, 3 - 4, 6 - 7
| Continuity
|
START
| 1 - 2, 1 - 4, 2 - 4, 6 - 7, 6 - 8, 7 - 8
| Continuity
|
Reconnect the ignition switch connector.
| NG |  |
| REPLACE IGNITION OR STARTER SWITCH ASSEMBLY |
| |
| OK |
|
 |
|
| CHECK AND REPLACE HARNESS AND CONNECTOR (ECM-BATTERT) |