Brand:
Toyota
Model Name:
4Runner GRN210 215 UZN210 215
Manual:
Repair Manual
Section:
2Uz-Fe Engine Control System
Title:
Sfi System
DTC P0441 Evaporative Emission Control System Incorrect Purge Flow
DTC SUMMARY
| DTC No. | Monitoring Items | Malfunction Detection Conditions | Trouble Areas | Detection Timing | Detection Logic |
| P0441 | Purge Vacuum Switching Valve (VSV) stuck open | Leak detection pump creates negative pressure (vacuum) in EVAP system and EVAP system pressure measured. 0.02 inch leak criterion measured at start and at end of leak check. If stabilized pressure higher than [second 0.02 inch leak criterion x 0.2], ECM determines that purge VSV stuck open. |
| While ignition switch OFF | 2 trip |
| P0441 | Purge VSV stuck closed | After EVAP leak check performed, purge VSV turned ON (open), and atmospheric air introduced into EVAP system. 0.02 inch leak criterion measured at start and at end of leak check. If pressure does not return to near atmospheric pressure, ECM determines that purge VSV stuck closed. |
| While ignition switch OFF | 2 trip |
| P0441 | Purge flow | While engine running, following conditions are met:
|
| While engine running | 2 trip |
DESCRIPTION
The circuit description can be found in the Evaporative Emission (EVAP) system (Click here).MONITOR DESCRIPTION
The 2 monitors, key-off and purge flow, are used to detect malfunctions relating to DTC P0441. The key-off monitor is initiated by the ECM internal timer, known as the soak timer, 5 hours* after the ignition switch is turned OFF. The purge flow monitor runs while the engine is running.- Key-off monitor
5 hours* after the ignition switch is turned OFF, the leak detection pump creates negative pressure(vacuum) in the EVAP system. The ECM monitors for leaks and actuator malfunctions based on the EVAP pressure.- HINT:
- *: If the engine coolant temperature is not below 35°C (95°F) 5 hours after the ignition switch is turned OFF, the monitor check starts 2 hours later. If it is still not below 35°C (95°F) 7 hours after the ignition switch is turned OFF, the monitor check starts 2.5 hours later.
*: If only a small amount of fuel is in the fuel tank, it takes longer for the EVAP pressure to stabilize.Sequence Operations Descriptions Duration - ECM activation Activated by soak timer 5, 7 or 9.5 hours after ignition switch OFF. - A Atmospheric pressure measurement Vent valve turned OFF (vent) and EVAP system pressure measured by ECM in order to register atmospheric pressure.
If pressure in EVAP system not between 70 kPa and 110 kPa (525 mmHg and 825 mmHg), ECM cancels EVAP system monitor.10 seconds B First 0.02 inch leak criterion (reference pressure) measurement In order to determine 0.02 inch leak criterion, leak detection pump creates negative pressure (vacuum) through reference orifice and then ECM checks if leak detection pump and vent valve operate normally. 60 seconds C EVAP system pressure measurement Vent valve turned ON (closed) to shut EVAP system.
Negative pressure (vacuum) created in EVAP system, and EVAP system pressure then measured.
Write down measured value as it will be used in leak check.
If EVAP pressure does not stabilize within 900 seconds, ECM cancels EVAP system monitor.900 seconds* D Purge VSV monitor Purge VSV opened and then EVAP system pressure measured by ECM.
Large increase indicates normal.10 seconds E Second 0.02 inch leak criterion (reference pressure) measurement After second 0.02 inch leak criterion measurement, leak check performed by comparing first and second 0.02 inch leak criterion.
If stabilized system pressure higher than second 0.02 inch leak criterion, ECM determines that EVAP system leaking.60 seconds F Final check Atmospheric pressure measured and then monitoring result recorded by ECM. - ![Purge VSV stuck openIn operation C, the leak detection pump creates negative pressure (vacuum) in the EVAP system. The EVAP system pressure is then measured by the ECM using the canister pressure sensor. If the stabilized system pressure is higher than [second 0.02 inch leak criterion x 0.2], the ECM interprets this as the purge Vacuum Switching Valve (VSV) being stuck open. The ECM illuminates the MIL and sets the DTC (2 trip detection logic).Purge VSV stuck closedIn operation D, the canister pressure sensor measures the EVAP system pressure. The pressure measurement for the purge VSV monitor begins when the purge VSV is turned ON (open) after the EVAP leak check. When the measured pressure indicates an increase of 0.3 kPa (2.25 mmHg) or more, the purge VSV is functioning normally. If the pressure does not increase, the ECM interprets this as the purge VSV being stuck closed. The ECM illuminates the MIL and sets the DTC (2 trip detection logic). 4Runner](/sites/default/files/4runner_grn210_215_uzn210_215/a112612e02.png)
- Purge VSV stuck open
In operation C, the leak detection pump creates negative pressure (vacuum) in the EVAP system. The EVAP system pressure is then measured by the ECM using the canister pressure sensor. If the stabilized system pressure is higher than [second 0.02 inch leak criterion x 0.2], the ECM interprets this as the purge Vacuum Switching Valve (VSV) being stuck open. The ECM illuminates the MIL and sets the DTC (2 trip detection logic).
- Purge VSV stuck closed
In operation D, the canister pressure sensor measures the EVAP system pressure. The pressure measurement for the purge VSV monitor begins when the purge VSV is turned ON (open) after the EVAP leak check. When the measured pressure indicates an increase of 0.3 kPa (2.25 mmHg) or more, the purge VSV is functioning normally. If the pressure does not increase, the ECM interprets this as the purge VSV being stuck closed. The ECM illuminates the MIL and sets the DTC (2 trip detection logic).
- Purge VSV stuck open
Purge flow monitor
The purge flow monitor consists of the 2 step monitors. The 1st monitor is conducted every time and the 2nd monitor is activated if necessary.
- The 1st monitor
While the engine is running and the purge VSV is ON (open), the ECM monitors the purge flow by measuring the EVAP pressure change. If negative pressure is not created, the ECM begins the 2nd monitor. - The 2nd monitor
The vent valve is turned ON (closed) and the EVAP pressure is then measured. If the variation in the pressure is less than 0.5 kPa (3.75 mmHg), the ECM interprets this as the purge VSV being stuck closed, and illuminates the MIL and sets DTC P0441 (2 trip detection logic).
In order to ensure reliable malfunction detection, the variation between the atmospheric pressure, before and after conduction of the purge flow monitor, is measured by the ECM.
MONITOR STRATEGY
| Related DTCs | P0441: Purge VSV stuck open P0441: Purge VSV stuck closed P0441: Purge flow |
| Required sensors/Components | Purge VSV, Pump module |
| Frequency of operation | Once per driving cycle |
| Duration | Purge VSV stuck open and closed: Within 15 min. (varies with amount of fuel in tank) Purge flow: Within 10 min. |
| MIL operation | 2 driving cycles |
| Sequence operation | None |
TYPICAL ENABLING CONDITIONS
| The monitor will run whenever this DTC is not present | P0011 (VVT System 1 - Advance) P0012 (VVT System 1 - Retard) P0021 (VVT System 2 - Advance) P0022 (VVT System 2 - Retard) P0100 - P0103 (MAF sensor) P0110 - P0113 (IAT sensor) P0115 - P0118 (ECT sensor) P0120 - P0223, P2135 (TP sensor) P0125 (Insufficient ECT for closed loop) P0171, P0172 (Fuel system) P0300, P0308 (Misfire) P0335 (CKP sensor) P0351 - P0358 (Ignitor) P0450 - P0453 (EVAP pressure sensor) P0500 (VSS) |
| Atmospheric pressure | 70 to 110 kPa (525 to 825 mmHg) |
| Battery voltage | 10.5 V or more |
| Vehicle speed | Less than 2.5 mph (4 km/h) |
| Ignition switch | OFF |
| Time after key off | 5 or 7 or 9.5 hours |
| EVAP pressure malfunction (P0450, P0452, P0453) | Not detected |
| EVAP canister purge valve | Not operated by scan tool |
| EVAP canister vent valve | Not operated by scan tool |
| EVAP leak detection pump | Not operated by scan tool |
| Both of the following conditions are met before key off | Condition 1 and 2 |
| 1. Duration that vehicle has been driven | 5 minutes or more |
| 2. EVAP purge operation | Performed |
| ECT | 4.4 to 35°C (40 to 95°F) |
| IAT | 4.4 to 35°C (40 to 95°F) |
Key-off monitor sequence is 1 to 8
1. Atmospheric pressure measurement Next sequence is run if the following condition is set - Atmospheric pressure Within 0.3 kPa (2.25 mmHg) in 1 second 2. First reference pressure measurement Next sequence is run if the following conditions are set - EVAP pressure just after reference pressure measurement start -1 kPa (-7.5 mmHg) or less Reference pressure -4.85 to -1.057 kPa (-36.38 to -7.93 mmHg) Reference pressure Saturated 3. EVAP canister vent valve close stuck check Next sequence is run if the following condition is set - EVAP pressure change after vent valve is ON 0.3 kPa (2.25 mmHg) or more 4. Vacuum introduction Next sequence is run if the following condition is set - EVAP pressure Saturated within 15 minutes 5. EVAP canister purge valve close stuck check Next sequence is run if the following condition is set - EVAP pressure change after purge valve is open 0.3 kPa (2.25 mmHg) or more 6. Second reference pressure measurement Next sequence is run if the following conditions are set - EVAP pressure just after reference pressure -1 kPa (-7.5 mmHg) or less Reference pressure -4.85 to -1.057 kPa (-36.38 to -7.93 mmHg) Reference pressure Saturated Difference between the first reference pressure and the second reference pressure Less than 0.7 kPa (5.25 mmHg) 7. Leak check Next sequence is run if the following condition is set - EVAP pressure when vacuum introduction is complete Lower than second reference pressure 8. Atmospheric pressure measurement EVAP monitor is complete if the following condition is set - Atmospheric pressure difference between sequence 1 to 8 Within 0.3 kPa (2.25 mmHg)
| Engine | Running |
| ECT | 4.4°C (40°F) |
| IAT | 4.4°C (40°F) |
| EVAP pressure sensor | Not detected |
| EVAP canister purge valve | Not operated by scan tool |
| EVAP system check | Not operated by scan tool |
| Battery voltage | 10 V or more |
| Purge duty cycle | 8 % or more |
TYPICAL MALFUNCTION THRESHOLDS
| EVAP pressure when vacuum introduction is complete | Higher than reference pressure x 0.2 |
| EVAP pressure change after EVAP canister purge valve is open | Less than 0.3 kPa (2.25 mmHg) |
| Both of the following conditions are met | Condition 1 or 2 |
| 1. EVAP pressure change when purge flow is started | Less than 0.1 kPa (0.75 mmHg) |
| 2. EVAP pressure change during purge flow when EVAP pressure switching valve is ON (closed) | Less than 0.5 kPa (3.75 mmHg) |